Flat Speaker Edge Stiffening for Aircraft Cabin Durability

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Solution Overview

Problem

Conventional electrodynamic speakers in aircraft cabins suffer from high directivity in medium and high frequency sound ranges, leading to uneven sound distribution and potential damage from passenger contact.

Innovation Solution

A flat speaker with a mechanically reinforced panel featuring edge stiffening, designed as a sandwich material with composite fibre layers and honeycomb core, which enhances mechanical stability and acoustic radiation while minimizing visible stiffening and maintaining energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional electrodynamic speakers are used in aircraft cabins, then sound distribution is improved, but the speakers are susceptible to damage from passenger contact

Engineering Contradiction:
Improvepanel durabilityVSAvoidpassenger contact damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The panel is constructed as a sandwich structure combining a rigid core material (foam or honeycomb) with flexible covering layers (fabric or plastic). This composite construction provides mechanical strength and durability to resist passenger contact while maintaining the acoustic flexibility needed for sound radiation.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The panel uses thin flexible covering layers that can withstand passenger contact without damage. These layers are stretched over the rigid core to create a durable surface that resists mechanical damage while allowing acoustic vibrations to pass through effectively.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If edge stiffening is added to the panel, then mechanical stability is improved, but energy efficiency may be reduced

Engineering Contradiction:
Improvepanel mechanical stabilityVSAvoidspeaker energy efficiency
Core Design Contradiction:
StrengthVSUse of energy by moving object

Solution Approach 1:

Edge stiffening elements are applied only at the peripheral regions of the panel rather than throughout the entire structure. This localized reinforcement provides the necessary mechanical stability to prevent damage while minimizing the addition of mass that would reduce acoustic energy efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The stiffening elements are constructed from lightweight composite materials that provide high strength-to-weight ratio. This allows the panel to gain mechanical stability from the edge stiffening while adding minimal mass that would adversely affect acoustic energy efficiency.

Inventive Principle:
Principle #40Composite materials

3Object-generated harmful factors

If the panel is made larger to improve acoustic radiation, then sound distribution is improved, but the panel becomes more susceptible to damage

Engineering Contradiction:
Improveacoustic radiation qualityVSAvoiddamage susceptibility
Core Design Contradiction:
Object-generated harmful factorsVSObject-affected harmful factors

Solution Approach 1:

The larger panel area is achieved through the sandwich construction that provides high strength-to-weight ratio. The rigid core material supported by flexible covering layers enables the panel to be made larger for improved acoustic radiation while the composite structure maintains durability against passenger contact.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The flexible covering layers are designed to be sufficiently strong to withstand passenger contact on larger panel surfaces. These thin but durable films allow the panel to be enlarged for better acoustic performance while maintaining resistance to mechanical damage.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved sound distribution and mechanical stability, reducing the risk of panel damage while maintaining energy efficiency and acoustic performance.

Implementation Method 1

a vibration exciter which is connected to the panel and excites it to vibrate

Methodology Applied
Scientific EffectElectrodynamic vibration: Electromagnetic Induction

Implementation Method 2

panel for generating acoustic signals by vibration of the same

Methodology Applied
Scientific EffectAcoustic radiation: Sound

Data Source

PatentUS8989430B2Flat speaker
Publication Date: 2015.03.24 AIRBUS OPERATIONS GMBH
  • US8989430B2 patent drawing
  • US8989430B2 patent drawing
  • US8989430B2 patent drawing

AI summary

The present invention provides a flat speaker, in particular in the aerospace sector, with a panel for generating acoustic signals by vibration of the same, and a vibration exciter which is connected to a panel and excites this to vibrate. Here the panel has an edge stiffening. This provides the panel with the required stiffness, particularly against hand pressures, but at the same it guarantees high energy efficiency of the flat speaker.