Engineered Signal Peptides for Flavivirus E Protein Expression

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Solution Overview

Problem

Current methods for producing flavivirus vaccines face challenges in achieving high levels of envelope (E) protein expression and secretion, which are essential for effective vaccine production and diagnostics, as existing signal peptides result in low expression levels.

Innovation Solution

Engineered signal peptides, such as X1GAX2TSVGIV GLLLTTAMA or X1RSGVX2WTWIFLTMALTMAMAT, are used in fusion polypeptides with flavivirus E and prM proteins to enhance expression and secretion of E protein and virus-like particles (VLPs), along with expression vectors like recombinant replication-inducible vaccinia virus, to facilitate vaccine development.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If existing signal peptides are used in fusion polypeptides with flavivirus E protein, then the vaccine construct can be produced, but the expression level of E protein is low

Engineering Contradiction:
ImproveE protein expression levelVSAvoidvaccine production efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The signal peptide sequence is modified by changing specific amino acid residues (e.g., substituting hydrophobic residues at positions 2-6 to enhance membrane insertion and secretion efficiency). These parameter changes in the peptide sequence directly improve E protein expression levels and vaccine production efficiency without requiring complete redesign of the vaccine construct

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The fusion polypeptide is constructed as a composite structure combining an engineered signal peptide with the flavivirus E protein and prM protein. This composite design allows the signal peptide to optimize secretion while the E-prM portion maintains immunogenicity and VLP formation capability, achieving both high expression and vaccine efficacy

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If existing signal peptides are used in fusion polypeptides with flavivirus E protein, then the vaccine construct can be produced, but the secretion efficiency of E protein is low

Engineering Contradiction:
ImproveE protein secretion efficiencyVSAvoidvaccine production efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

Specific amino acid substitutions in the signal peptide (particularly enhancing hydrophobicity in the membrane-spanning region) optimize the peptide's ability to facilitate protein secretion across cellular membranes. These parameter changes directly improve secretion efficiency and overall vaccine production

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If natural signal peptide sequences are used, then the fusion polypeptide can be expressed, but the formation of virus-like particles is insufficient

Engineering Contradiction:
ImproveVLP formationVSAvoidsignal peptide sequence complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The signal peptide sequence is optimized by modifying specific parameters (amino acid composition, hydrophobicity, length) to enhance its ability to direct proper protein folding and VLP assembly. These targeted changes improve VLP formation without requiring complex sequence designs

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The engineered signal peptide performs preliminary actions by facilitating proper co-translational translocation and initial folding of the E-prM fusion protein in the endoplasmic reticulum. This preliminary processing is essential for subsequent VLP assembly and secretion, enabling efficient particle formation

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230272405A1Flavivirus signal peptides, vaccine constructs, and methods therefor
Publication Date: 2023.08.31 UNIV OF CONNECTICUT
  • US20230272405A1 patent drawing
  • US20230272405A1 patent drawing
  • US20230272405A1 patent drawing

AI summary

Disclosed herein are flavivirus signal peptide mutants useful for enhancing the production and secretion of flavivirus envelope (E) viral proteins or virus-like proteins. Also disclosed herein are methods of vaccinating subjects (e.g., human subjects) against a flavivirus comprising administering an expression vector, wherein the expression vector comprises a polynucleotide, and a fusion polypeptide comprising an engineered signal peptide and a flavivirus envelope (E) protein