Flavor Inhaler Housing Coupling for Impact-Resistant Content Retention

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Solution Overview

Problem

The existing flavor inhaler design is prone to content spillage due to coupler breakage when subjected to impact, such as dropping, as the second housing and case are coupled at one end, leading to potential removal of the content from the container.

Innovation Solution

The flavor inhaler incorporates first and second members coupled at multiple peripheral positions with first couplers, including screws and latches, to securely hold the content, particularly around the battery and heater, ensuring the content remains within the container even under impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the second housing and case are coupled at one end of the case, then the device structure is simple, but the coupler breaks under impact causing content spillage

Engineering Contradiction:
Improvecoupling structureVSAvoidcontent retention
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The coupling structure is divided into multiple discrete couplers distributed at different positions (first end, second end, and intermediate positions) along the peripheral portion of the case, rather than a single coupling point. This segmentation allows the structure to better distribute and absorb impact forces, preventing single-point failure that would occur with one-end coupling.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling arrangement transitions from a one-dimensional single-point coupling to a two-dimensional distributed coupling pattern around the peripheral portion of the case. Multiple couplers are positioned at different locations including ends and intermediate positions, creating a spatial distribution that enhances structural integrity and resistance to impact forces from various directions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If multiple couplers are provided at spaced positions, then content retention under impact is improved, but device complexity increases

Engineering Contradiction:
Improvecontent retentionVSAvoidcoupling structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The couplers are designed with universal functionality to perform multiple roles: mechanical coupling of the second housing to the case, structural reinforcement, and impact force distribution. Each coupler serves as a multi-functional element that addresses several requirements simultaneously, reducing the need for additional specialized components and minimizing overall device complexity despite the increased number of couplers.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20240041107A1Flavor inhaler
Publication Date: 2024.02.08 JAPAN TOBACCO INC
  • US20240041107A1 patent drawing
  • US20240041107A1 patent drawing
  • US20240041107A1 patent drawing

AI summary

Provided is a flavor inhaler capable of storing an object to be stored within a storage part even after the flavor inhaler is subjected to impact. The flavor inhaler is provided with: a first member and a second member that are connected to each other at peripheral portions thereof to form a storage part for storing an object to be stored, and have a substantially rectangular shape in a plan view with respect to the peripheral portions; and first connection parts for connecting the first member and the second member. The first connection parts are disposed at multiple positions spaced apart from one another in the peripheral portions of the first member and the second member.