Flavored Plastic Nasal Dispenser Odor Masking

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Solution Overview

Problem

Generic nasal dispensers for pharmaceutical liquids often have unpleasant odors due to the dispenser material and the liquid itself, which can be exacerbated by gamma irradiation, leading to an uncomfortable user experience.

Innovation Solution

The dispenser is made partially or fully from flavored plastic, using additives like aniseed, camphor, mint, and citrus aromas in the plastic components, such as the nasal olive, finger rest, and cap, to mask or replace these odors, ensuring a pleasant scent is perceived by the user.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the dispenser is made from standard plastic materials, then manufacturing cost and ease of production are improved, but unpleasant odors are generated from the dispenser material and gamma irradiation

Engineering Contradiction:
Improveease of productionVSAvoidunpleasant odor
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent applies the principle of converting harm into benefit by using gamma irradiation, which initially causes unpleasant odors, to also provide beneficial sterilization and preservation effects. The flavored plastic components mask the harmful odor while the irradiation provides the benefit of preservative-free liquid storage.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces flavorings as an intermediary substance that mediates between the unpleasant odor generated by the plastic and gamma irradiation, and the user's sensory experience. The flavorings act as a masking agent that eliminates the harmful odor effect while allowing the dispenser to function normally.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If flavorings are added to plastic components, then unpleasant odors are masked and user experience is improved, but complexity of the manufacturing process increases

Engineering Contradiction:
Improveuser experienceVSAvoidmanufacturing process complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the flavoring function with the structural plastic components by incorporating flavorings directly into the plastic material during manufacturing. This combination eliminates the need for separate flavoring application steps and simplifies the overall manufacturing process.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses composite materials by combining plastic base materials with flavoring additives to create flavored plastics. This composite approach allows the plastic to simultaneously provide structural function and odor-masking function, simplifying manufacturing compared to applying flavorings as separate coatings or layers.

Inventive Principle:
Principle #40Composite materials

3Object-generated harmful factors

If flavored plastics are used in components contacting the liquid, then odor masking is maximized, but regulatory compliance becomes more difficult

Engineering Contradiction:
Improveodor masking effectivenessVSAvoidregulatory compliance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The patent applies local quality by differentiating the material composition of different dispenser components based on their function and contact requirements. Flavored plastics are used in components that contact the user (nasal olive, cap, finger rest) for odor masking, while standard plastics are used in components that contact the liquid, ensuring regulatory compliance is maintained where required.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of flavored plastics in the dispenser components significantly improves user experience by masking unpleasant odors, making the dispensing process more comfortable and reducing the need for aromatizing pharmaceutical liquids, while adhering to regulatory standards by limiting flavored parts' contact with the liquid.

Implementation Method 1

The flavorings added give the components made from the plastic modified in this way a pleasant smell

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP2594302B1Nasal dispenser
Publication Date: 2017.06.07 APTAR RADOLFZELL
  • EP2594302B1 patent drawingFigure 1
  • EP2594302B1 patent drawingFigure 2~3

AI summary

The dispenser (10) has a bottle-like liquid reservoir (12) connected with a discharge opening (22) at a nose piece (20) by a conveying channel so that a discharge process is produced by operating the dispenser. The nose piece is introduced into a nostril of a user. A finger support (18), a cap (30), and the nose piece are made of an aromatized plastic. Aromatization takes place by aroma e.g. salvia aroma, which is based on aroma of plants. The finger support is displaceable for discharging a pharmaceutical liquid. The cap covers the discharge opening. The aroma is mint aroma, menthol aroma, eucalyptus aroma, honey aroma and fruit aroma.