Flax Fiber Multilayer Panels for Lightweight Seismic Reinforcement

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Solution Overview

Problem

Existing seismic reinforcement materials for wooden constructions, such as steel and composite materials, face issues with weight, environmental impact, recyclability, aesthetic integration, and complexity in design and construction, while lacking compliance with eco-sustainability and seismic regulations.

Innovation Solution

A multilayer laminated panel composed of high-density wood fiber, flax fiber composite, biologically sourced PVC, and flax fiber layers, utilizing eco-friendly adhesives and resins, providing structural reinforcement and seismic resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If steel reinforcements are used for seismic reinforcement, then structural resistance is improved, but weight increases and aesthetic integration deteriorates

Engineering Contradiction:
Improvestructural resistanceVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent uses composite materials consisting of flax fiber reinforced with biodegradable polymer matrix to replace steel reinforcements. This composite material provides comparable structural resistance while significantly reducing weight and improving aesthetic integration with wooden constructions.

Inventive Principle:
Principle #40Composite materials

2Strength

If steel reinforcements are used for seismic reinforcement, then structural resistance is improved, but aesthetic integration deteriorates

Engineering Contradiction:
Improvestructural resistanceVSAvoidaesthetic integration
Core Design Contradiction:
StrengthVSShape

Solution Approach 1:

The patent employs flax fiber composite materials that can be shaped and finished to match the aesthetic characteristics of wooden constructions, eliminating the visual disparity between metal reinforcements and wooden structure while maintaining structural resistance.

Inventive Principle:
Principle #40Composite materials

3Weight of moving object

If composite material reinforcements are used, then weight is reduced, but environmental impact increases due to matrix and reinforcement production

Engineering Contradiction:
ImproveweightVSAvoidenvironmental impact
Core Design Contradiction:
Weight of moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material parameters by using flax fiber instead of traditional synthetic fibers and biodegradable polymer matrix instead of conventional petroleum-based resins. This parameter change reduces environmental impact while maintaining the weight advantage of composite materials.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent develops a composite material system using flax fiber and biodegradable polymer that combines the weight benefits of composites with reduced environmental impact through natural fiber and eco-friendly matrix selection.

Inventive Principle:
Principle #40Composite materials

4Weight of moving object

If composite material reinforcements are used, then weight is reduced, but recyclability deteriorates

Engineering Contradiction:
ImproveweightVSAvoidrecyclability
Core Design Contradiction:
Weight of moving objectVSEase of repair

Solution Approach 1:

The patent designs the composite reinforcement system to enable separation and recovery of flax fiber and polymer matrix components at end-of-life, facilitating recycling and reducing waste. The layered composite structure allows for systematic disassembly and material recovery.

Inventive Principle:
Principle #34Discarding and recovering

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The panel achieves lightweight, durable, and easily constructible wooden structures that comply with seismic regulations, reducing material use and environmental impact, while facilitating assembly and design, and ensuring high reliability and durability.

Implementation Method 1

A further purpose of the present invention is to provide a multilayer laminated panel with resistance and elasticity in compliance with seismic regulations

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4603277A1Multilayer panel for wooden construction
Publication Date: 2025.08.20 MARDELLO ITALIA SRLS
  • EP4603277A1 patent drawing
  • EP4603277A1 patent drawing

AI summary

Multilayer laminated panel (10) for wooden constructions, comprising an assembly of layers made of different materials, one over the other and comprising, in succession, a first layer (or outer layer) (12) made of a wood fiber panel, a second layer (14) made of a composite panel with flax fiber, a third layer (16) made of a panel made of PVC (polyvinyl chloride), a fourth layer (18) made of a composite panel with flax fiber, and a fifth layer (20) made of a wood fiber panel, said third layer (16) being a separation between said second layer (14) and fourth layer (18).