Mobile Energy Storage Fleet Charging Control for Service Availability

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Solution Overview

Problem

Fleet operators of electric vehicles face significant challenges in managing the maintenance and charging of large fleets, including high costs for energy storage device charging and lost time when vehicles are recharging instead of providing services.

Innovation Solution

A vehicle control system that includes location sensors, energy storage devices, charge sensors, and computing devices to determine the current state of charge and location of vehicles, allowing for remote communication and control of charging based on electric grid signals and service demand, enabling dynamic charging control to balance energy consumption and supply.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If vehicles are charged continuously to maintain energy storage devices, then energy supply reliability is improved, but operational time is reduced due to vehicles being unavailable for service during charging

Engineering Contradiction:
Improveenergy supply reliabilityVSAvoidoperational time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

The charging control system dynamically adjusts charging schedules based on real-time vehicle location, service demand, and energy storage state. Vehicles transition between service mode and charging mode based on dynamic conditions, optimizing the balance between energy supply reliability and operational availability without fixed charging schedules

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables self-service charging by automatically monitoring vehicle energy storage levels and initiating charging operations when vehicles return to designated charging locations, eliminating the need for manual charging management and reducing operational downtime

Inventive Principle:
Principle #25Self-service

2Measurement precision

If a large fleet of vehicles is managed manually for charging, then charging control precision is improved, but labor cost increases significantly

Engineering Contradiction:
Improvecharging control precisionVSAvoidlabor cost
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The system implements continuous feedback loops where vehicle location sensors, energy storage sensors, and service demand data are constantly monitored and fed back to the central control system, which automatically adjusts charging schedules and routes, eliminating manual intervention while maintaining precise charging control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Manual charging management operations are replaced by an automated electronic control system that uses computing devices, communication networks, and control algorithms to manage fleet charging, substituting human labor with automated technological systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If vehicles are routed to charging locations away from service areas, then energy cost is reduced by utilizing off-peak pricing, but time loss increases due to additional travel distance

Engineering Contradiction:
Improveenergy costVSAvoidtime loss
Core Design Contradiction:
Use of energy by moving objectVSLoss of time

Solution Approach 1:

The system segments the fleet into different operational groups, routing some vehicles to distant charging locations during off-peak periods while keeping others in service areas, allowing simultaneous optimization of energy costs and service availability across the fleet without requiring all vehicles to travel

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary routing planning that incorporates charging stops into existing service routes, scheduling charging operations during naturally occurring service gaps or low-demand periods, thereby minimizing additional travel distance and time loss while still capturing off-peak energy pricing benefits

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11820246B2Charge control system for mobile energy storage fleet
Publication Date: 2023.11.21 AURORA OPERATIONS INC
  • US11820246B2 patent drawing
  • US11820246B2 patent drawing
  • US11820246B2 patent drawing

AI summary

Vehicle control systems can include one or more location sensors, an energy storage device, one or more charge sensors and one or more vehicle computing devices. The location sensor(s) can determine a current location of a vehicle, while the charge sensor(s) can determine a current state of charge of an energy storage device that can be located onboard the vehicle to provide operating power for one or more vehicle systems. The vehicle computing device(s) can communicate the current location of the vehicle and current state of charge of the energy storage device to a remote computing device, receive from the remote computing device a charging control signal determined, at least in part, from the current location of the vehicle and the current state of charge of the energy storage device, and control charging of the energy storage device in accordance with the charging control signal.