Flex Word Telemetry Sequencing for Downhole Tools

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Solution Overview

Problem

Conventional measurement-while-drilling (MWD) systems require resynchronization when downhole conditions change, such as transitioning from rotating to sliding modes, which is time-consuming and risky during drilling operations.

Innovation Solution

The implementation of flex words with dynamic identifiers in telemetry sequences allows for the transmission of different payloads based on downhole conditions without resynchronization, enabling continuous data transmission and adapting to changing operating conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional systems use preset payloads and resynchronize when operating modes change, then data transmission reliability is maintained, but transmission time increases and operational efficiency decreases

Engineering Contradiction:
Improvedata transmission reliabilityVSAvoidtransmission efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements dynamic payload selection where the MWD tool automatically switches between different data payloads (e.g., gamma ray, tool face, inclination) based on real-time operating mode detection. The system transitions from static preset payloads to dynamic adaptive payloads that change with operating conditions, eliminating the need for resynchronization while maintaining reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the payload parameters dynamically by selecting different data types based on operating mode. When transitioning from rotating to sliding mode, the system changes the payload from rotation-related parameters to sliding-related parameters without interrupting or resynchronizing the transmission sequence, thus maintaining both reliability and efficiency.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the system resynchronizes when operating modes change, then data accuracy is ensured, but transmission time increases and operational efficiency decreases

Engineering Contradiction:
Improvedata accuracyVSAvoidtransmission time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent maintains continuous data transmission by eliminating resynchronization steps. The system continuously monitors operating modes and continuously switches payloads without breaking the transmission stream. This continuous operation ensures both data accuracy through proper payload selection and time efficiency by removing resynchronization delays.

Inventive Principle:
Principle #20Continuity of useful action

3Ease of manufacture

If preset payloads are used for each operating mode, then data transmission is simplified, but adaptability to changing downhole conditions is reduced

Engineering Contradiction:
Improvesystem simplicityVSAvoidadaptability to changing conditions
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent creates a universal payload selection mechanism that can handle multiple operating modes (rotating, sliding, and transitions) within a single integrated system. Instead of separate preset payload systems for each mode, the system uses a universal payload switching mechanism that adapts to any operating condition, enhancing versatility while maintaining relative simplicity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12163419B2Flex word telemetry sequencing
Publication Date: 2024.12.10 ERDOS MILLER INC
  • US12163419B2 patent drawing
  • US12163419B2 patent drawing
  • US12163419B2 patent drawing

AI summary

In one embodiment, a computer-implemented method is disclosed. The method includes operating a downhole tool by transmitting first data to one or more surface processors in a telemetry sequence. The first data may include a flex word having a first identifier identifying a first payload, and the first data is transmitted using a synchronized time sequence. The method includes detecting, by the downhole tool, an operating condition that occurs while the downhole tool is downhole. Based on the operating condition, the method includes dynamically changing the flex word to comprise a second identifier identifying a second payload transmitted in second data in the telemetry sequence to the one or more surface processors, and the second data is transmitted in the telemetry sequence using the synchronized time sequence.