Flexible Device Adhesive Structure for Bending

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Solution Overview

Problem

The existing flexible modules face issues with increased thickness and layer separation when integrated with mechanical support structures, leading to changes in the neutral layer position during bending, requiring excessive force and potentially disrupting the display effect.

Innovation Solution

A flexible device design incorporating a flexible module, a flexible support structure, and an adhesive structure that allows the module to slide relative to the support structure during bending, maintaining the neutral layer position and preventing layer separation, with the adhesive structure being dot-like or strip-like and positioned between the module and support structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the flexible module is fully attached and fixed to the mechanical support structure, then the support and fixation are improved, but the thickness of the flexible module increases and the neutral layer position changes

Engineering Contradiction:
Improvesupport and fixationVSAvoidthickness
Core Design Contradiction:
Stability of the object's compositionVSLength of stationary object

Solution Approach 1:

The adhesive structure is divided into multiple discrete adhesive layers positioned at specific locations between the flexible module and mechanical support structure, rather than using a continuous full-surface attachment. This segmentation allows the module to be supported at key points while maintaining flexibility and preventing excessive thickness increase.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adhesive structure provides localized attachment at specific positions between the flexible module and mechanical support structure, rather than uniform full-surface bonding. This local quality approach maintains support where needed while preserving flexibility and neutral layer position in other regions.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If the flexible module is fully attached and fixed to the mechanical support structure, then the support and fixation are improved, but the layers of the flexible module easily separate from each other

Engineering Contradiction:
Improvesupport and fixationVSAvoidlayer separation
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The adhesive structure is segmented into discrete adhesive layers positioned at specific locations, which prevents the flexible module layers from separating while maintaining support. The segmented design allows each layer to remain bonded at critical points without creating excessive stress that would cause separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adhesive structure acts as an intermediary element between the flexible module and mechanical support structure, providing controlled attachment that prevents layer separation. The adhesive layers mediate the connection in a way that maintains the integrity of the flexible module layers while still providing necessary support.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the flexible module is fully attached and fixed to the mechanical support structure, then the support and fixation are improved, but a larger bending force is required

Engineering Contradiction:
Improvesupport and fixationVSAvoidbending force
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The adhesive structure is segmented into discrete layers positioned at specific locations, which reduces the overall bonding area and allows the flexible module to bend more easily. This segmentation maintains necessary support while reducing the bending force required compared to full-surface attachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adhesive structure provides localized support at specific positions rather than uniform full-surface bonding, which maintains structural integrity where needed while allowing easier bending in other regions. This local quality approach reduces the overall bending force required.

Inventive Principle:
Principle #3Local quality

4Stability of the object's composition

If the flexible module is fully attached and fixed to the mechanical support structure, then the support and fixation are improved, but the display effect is adversely affected

Engineering Contradiction:
Improvesupport and fixationVSAvoiddisplay effect
Core Design Contradiction:
Stability of the object's compositionVSManufacturing precision

Solution Approach 1:

The adhesive structure is segmented into discrete layers positioned at specific locations, which preserves the display quality of the flexible module. The segmented design ensures that the adhesive does not interfere with the display surface or cause layer separation that would affect the display effect, while still providing necessary support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The adhesive structure provides localized attachment at specific positions away from the display surface, maintaining the display effect while providing support. The local quality approach ensures that the adhesive does not adversely affect the display quality while still achieving the necessary support and fixation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables the flexible device to bend to a smaller radius without altering the neutral layer position, reducing the risk of layer separation and maintaining a normal display effect, while allowing for relative movement between the module and support structure.

Implementation Method 1

an adhesive structure configured to adhere the flexible module to the flexible support structure

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10625491B2Flexible device
Publication Date: 2020.04.21 BOE TECHNOLOGY GROUP CO LTD
  • US10625491B2 patent drawing
  • US10625491B2 patent drawing
  • US10625491B2 patent drawing

AI summary

The present disclosure provides a flexible device, including a flexible module, a flexible support structure arranged opposite to the flexible module, and an adhesive structure configured to adhere the flexible module to the flexible support structure, and enable the flexible module to be slidable relative to the flexible support structure in the case that the flexible device is being bent.