Flexible Air Channels for Targeted Server Cooling in Data Centers

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Solution Overview

Problem

Current data center cooling systems are inefficient in cooling individual computers within racks, as they rely on general airflow that may not evenly distribute cooling resources across servers, leading to potential overheating issues due to uneven server distribution and varying compute-intensive loads.

Innovation Solution

The implementation of a cold aisle cooling system with an air intake chamber and flexible air channels that direct cooled air from the floor to specific positions within the rack, allowing for individual computer cooling by connecting flexible air channels to the precise location of each server, either externally or internally within the chassis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If general airflow cooling is used through perforated floor tiles, then the cooling system is simple and easy to implement, but cooling efficiency deteriorates due to uneven distribution of cooling resources across servers

Engineering Contradiction:
Improvecooling system implementationVSAvoidcooling efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The cooling system is segmented from a single general airflow approach into multiple dedicated airflow paths. Each server or server group receives cooling through separate channels that originate from the perforated floor tiles, allowing independent control and distribution of cooled air to specific locations within the rack.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from uniform cooling distribution to localized cooling quality. By establishing dedicated airflow channels for each server or server group, the system provides tailored cooling based on individual heat generation characteristics, ensuring that each component receives appropriate cooling regardless of its position or load requirements.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If flexible air channels are connected to specific computer positions, then cooling precision is improved, but device complexity increases

Engineering Contradiction:
Improvecooling distribution precisionVSAvoidair channel connection system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Flexible air channels are used to connect the perforated floor tiles to specific computer positions within the rack. These flexible channels can be routed through various paths and positions, allowing precise targeting of cooling airflow to individual servers or server groups without requiring rigid, pre-configured infrastructure.

Inventive Principle:
Principle #30Flexible shells and thin films

3Productivity

If cooling is directed to specific computers based on load requirements, then server performance is improved, but airflow control complexity increases

Engineering Contradiction:
Improveserver performanceVSAvoidairflow control system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The airflow control system is designed to be dynamic rather than static. The system can adapt airflow distribution based on real-time server load requirements, allowing cooled air to be directed to specific computers based on their current thermal and computational needs, thereby optimizing server performance while managing complexity through intelligent control.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures targeted and efficient cooling of individual computers, addressing uneven server loads and overheating by directing airflow to specific computers, thereby improving data center cooling efficiency and server performance.

Implementation Method 1

Cooled air is blown up from air conditioner beneath the data center through the perforated tiles in the floor to cool the racks

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

The air intake chamber has a first opening at a bottom end for receiving air from beneath the data center through perforated tiles in the floor

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS8845403B2Individually cooling one or more computers in a rack of computers in a data center
Publication Date: 2014.09.30 LENOVO GLOBAL TECHNOLOGIES SWITZERLAND INTERNATIONAL GMBH
  • US8845403B2 patent drawing
  • US8845403B2 patent drawing
  • US8845403B2 patent drawing

AI summary

Individually cooling one or more computers in a rack of computers in a data center including an air intake chamber, the air intake chamber having a first opening at a bottom end for receiving air from beneath the data center through perforated tiles in the floor of the data center and a plurality of openings at a top end for providing air into a plurality of flexible air channels; and a plurality of flexible air channels, each air channel having a first end opening into the air intake chamber and having an opening at a second end and having a connector to connect the second end of the flexible air chamber to a particular position in the rack corresponding to the location of a particular computer in the rack.