Flexible air duct systems and methods of installation and use thereof

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Solution Overview

Problem

Existing partition systems for construction zones often cause damage to walls and ceilings due to improper installation methods, and the integration of flexible air ducts can compromise the installation and appearance.

Innovation Solution

A housing frame system with interlocking frame portions and a flexible enclosure that secures a flexible air duct through a curtain, allowing for controlled air movement without damaging surfaces or compromising the curtain's integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If flexible air ducts are placed between the curtain and abutting surface, then air flow is enabled, but the installation is compromised and appearance is degraded

Engineering Contradiction:
Improveair flowVSAvoidinstallation integrity
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A housing frame structure is introduced as an intermediary component between the curtain and the air duct. The housing includes a first frame portion mounted on one side of the curtain and a second frame portion mounted on the other side, creating a protected pathway for the air duct that maintains curtain integrity while enabling air flow.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The housing is divided into separate frame portions that can be independently mounted on either side of the curtain. The first frame portion and second frame portion can be locked together to form a complete housing, allowing modular installation that preserves the curtain while accommodating the air duct.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If flexible air ducts are placed between the curtain and abutting surface, then air flow is enabled, but appearance is degraded

Engineering Contradiction:
Improveair flowVSAvoidappearance
Core Design Contradiction:
Use of energy by moving objectVSShape

Solution Approach 1:

The housing frame serves as a mediator that conceals the air duct within a structured enclosure. The first and second frame portions create a finished appearance by enclosing the air duct pathway, preventing direct exposure of the duct between the curtain and abutting surface.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If curtain is secured to floor, ceiling and walls using nails, screws or staples, then partition stability is improved, but surface damage occurs

Engineering Contradiction:
Improvepartition stabilityVSAvoidsurface damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The housing frame portions act as intermediaries between the mounting system and the curtain. The first frame portion can be mounted on the curtain without penetrating it, and the second frame portion provides structural support, eliminating the need for nails, screws, or staples that would damage the curtain or surrounding surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of operation

If tape or adhesives are used to install partitions, then installation ease is improved, but paint removal or adhesive residue occurs

Engineering Contradiction:
Improveinstallation easeVSAvoidpaint removal
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The housing frame portions provide a mechanical mounting structure that eliminates the need for tape or adhesives. The first frame portion can be attached to the curtain through non-damaging methods, and the second frame portion provides structural support, avoiding paint removal or adhesive residue issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250361955A1Flexible air duct systems and methods of installation and use thereof
Publication Date: 2025.11.27 ZIPWALL LLC
  • US20250361955A1 patent drawing
  • US20250361955A1 patent drawing
  • US20250361955A1 patent drawing

AI summary

A housing is constructed and arranged to be mounted to a curtain. The housing can include an aperture. Upon installation of the housing to the curtain, a portion of the curtain is removed in the region of the aperture. A flexible air duct can be presented through the aperture.