Flexible Blade Spinal Inserter for Controlled Distraction and Extraction

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Solution Overview

Problem

Current methods for placing bone grafts and implants in the anterior spine lack efficient distraction, protection from tissue contact, controlled motion during delivery, smooth implantation, and easy extraction, leading to limitations in existing spinal implant insertion techniques.

Innovation Solution

A vertebral body implant inserter with a flexible bracket and detachable blades, a threaded shaft, and a sliding pusher rod mechanism that allows for distraction, protection, controlled motion, and easy extraction, enabling precise placement and removal of implants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If rigid blades are used to deliver the implant, then the implant can be delivered with protection from tissue contact, but the instrument cannot provide effective distraction and is difficult to extract

Engineering Contradiction:
Improveprotection from tissue contactVSAvoidextraction difficulty
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent applies the dynamics principle by making the blades flexible rather than rigid, allowing them to bend and adapt during insertion and extraction. The flexible blades can be straightened during extraction to clear the implant, solving both the protection and extraction difficulty problems simultaneously.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the implant is pushed into the disc space using impact force, then the implant is secured in place, but the blades cannot be easily removed

Engineering Contradiction:
Improveimplant securingVSAvoidblade removal
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The flexible blades allow the instrument to withstand impact forces during implant insertion while maintaining the ability to bend and flex during removal. This dynamic flexibility enables the blades to be rocked and pulled out after implantation, solving the blade removal difficulty.

Inventive Principle:
Principle #15Dynamics

3Manufacturing precision

If the blades are held rigidly together, then the implant delivery is controlled, but the disc space cannot be effectively distracted

Engineering Contradiction:
Improveimplant delivery controlVSAvoiddistraction capability
Core Design Contradiction:
Manufacturing precisionVSForce

Solution Approach 1:

The flexible blades can be slightly separated or spread apart while still maintaining controlled implant delivery. This dynamic separation capability allows for effective disc space distraction while preserving implant delivery control, resolving the contradiction between rigidity and distraction.

Inventive Principle:
Principle #15Dynamics

4Ease of manufacture

If the instrument structure is simplified, then the device is easier to manufacture, but it lacks the capability for controlled motion and protection during delivery

Engineering Contradiction:
Improvedevice simplicityVSAvoidcontrolled motion capability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent uses flexible blades that are relatively simple in structure but provide both protection and controlled motion through their flexibility. This approach maintains ease of manufacture while achieving the required controlled delivery and protection capabilities.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inserter provides effective distraction, protects implants from tissue contact, controls motion for smooth delivery, and facilitates easy extraction, addressing the limitations of existing methods by ensuring precise and efficient placement of spinal implants.

Implementation Method 1

a pair of spring members (such as leaf springs) extending from the outer surface

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a shaft slidable within the throughbore, the shaft having an outer surface having a threadform thereon

Methodology Applied
Scientific EffectScrew thread mechanism: Screw

Data Source

PatentUS9095450B2Insertion instrument for anteriorly inserting intervertebral spinal implants
Publication Date: 2015.08.04 DEPUY SYNTHES PROD INC
  • US9095450B2 patent drawing
  • US9095450B2 patent drawing
  • US9095450B2 patent drawing

AI summary

An implant inserter for use in ALIF spine surgery, wherein the inserter has a flexible bracket, biased closed, onto which two long blades can be removably attached.