Flexible Board Shielding for Wearable Display Signal Integrity

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Solution Overview

Problem

Wearable display devices with harness cable structures face challenges in downsizing due to thick and heavy cables, and require effective countermeasures against noise interference as data transmission speeds increase.

Innovation Solution

The use of flexible boards with overlapping shielding configurations to transmit signals between display devices, reducing cable thickness and effectively shielding high-speed signal lines to mitigate noise interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a harness cable structure is used for signal transmission, then signal transmission between display devices is achieved, but the cable becomes thick and heavy, preventing downsizing of the wearable display device

Engineering Contradiction:
Improvecable thicknessVSAvoidsignal transmission stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The cable is segmented into multiple independent flexible boards, each carrying specific signal lines. This segmentation allows each board to be optimized for specific functions (power, ground, signal) while maintaining overall transmission reliability. The flexible boards are arranged in layers with shielding between them, enabling thin profile while preserving signal integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple flexible boards are nested within each other in a layered structure, with inner boards containing signal lines and outer boards providing shielding and power/ground connections. This nested arrangement achieves compact cable thickness while maintaining reliable signal transmission through controlled impedance and shielding.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Productivity

If data transmission amount and processing speed are increased, then image quality and refresh rate are improved, but noise interference from external sources increases

Engineering Contradiction:
Improvedata transmission speedVSAvoidnoise interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Shielding layers are introduced as intermediary elements between signal lines and external noise sources. These shielding layers, positioned adjacent to high-speed signal lines on the flexible boards, act as mediators that redirect electromagnetic interference to ground, protecting sensitive high-speed data transmission from noise contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Different regions of the flexible board structure are assigned different shielding qualities based on local noise susceptibility. High-speed signal lines receive enhanced local shielding with lower impedance ground connections, while less sensitive power lines have different shielding arrangements. This localized quality optimization enables high data transmission speeds in critical areas without compromising overall cable thickness.

Inventive Principle:
Principle #3Local quality

3Shape

If traditional cable structures are used, then ease of manufacture is maintained, but the device cannot achieve thin profile required for wearable applications

Engineering Contradiction:
Improvecable thicknessVSAvoidmanufacturing complexity
Core Design Contradiction:
ShapeVSEase of manufacture

Solution Approach 1:

Traditional rigid cable structures are replaced with flexible printed circuit board technology, utilizing thin flexible substrates with conductive traces. This approach achieves minimal cable thickness suitable for wearable devices while maintaining manufacturability through standard FPC fabrication processes including layer lamination, conductive paste application, and automated assembly techniques.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11287661B2Wearable display device having flexible board transmitting signal
Publication Date: 2022.03.29 SEIKO EPSON CORP
  • US11287661B2 patent drawing
  • US11287661B2 patent drawing
  • US11287661B2 patent drawing

AI summary

A wearable display device includes a first display device and a second display device configured to display images correspondingly to left and right eyes, a first flexible board extending from the first display device to the second display device and configured to transmit a signal, and a second flexible board disposed overlapping the first flexible board. The first flexible board includes a surface overlapping the second flexible board and an opposite surface from the surface overlapping the second flexible board, the opposite surface being shielded, and the second flexible board includes a surface overlapping the first flexible board and an opposite surface from the surface overlapping the first flexible board, the opposite surface being shielded.