Flexible Bottom Shell Hinged Plates Prevent Display Folds

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Solution Overview

Problem

Flexible display devices in prior art suffer from serious folds when bending, leading to poor display quality due to lack of a supportive bendable structure.

Innovation Solution

A flexible bottom shell design featuring connection plates that are successively bonded and hinged together, with hinge pieces and sliding chutes to distribute stress uniformly, preventing folds and ensuring seamless bending.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flexible display devices bend without a supportive bendable structure, then the device can achieve flexibility and arc shape, but serious folds appear at the bendable position causing poor display quality

Engineering Contradiction:
ImproveflexibilityVSAvoiddisplay quality
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The bottom shell is divided into multiple connection plates that are hinged together, allowing each plate to independently manage stress during bending. This segmentation prevents concentrated stress at single points that would cause folds, while maintaining overall flexibility of the structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a flexible bottom shell structure composed of multiple hinged plates that can bend without rigid resistance. This flexible shell design allows the display device to achieve arc shapes while the hinged structure distributes bending stress uniformly, preventing fold formation on the display surface.

Inventive Principle:
Principle #30Flexible shells and thin films

2Strength

If a rigid bottom shell structure is used, then structural strength is maintained, but the device cannot bend and achieve flexible display functionality

Engineering Contradiction:
Improvestructural strengthVSAvoidflexibility
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The bottom shell transitions from a static rigid structure to a dynamic hinged structure. The connection plates can rotate relative to each other at hinge points, enabling the shell to adapt its shape during bending while maintaining structural integrity through the connected plates.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent combines rigid connection plates with flexible hinged joints to create a hybrid structure. Each connection plate maintains rigidity for structural strength, while the hinged joints between plates provide flexibility, achieving both strength and bendability in the bottom shell.

Inventive Principle:
Principle #5Merging (Combining)

3Manufacturing precision

If uniform stress distribution is achieved through hinged connection plates, then folds are prevented and display quality is maintained, but the structure becomes more complex

Engineering Contradiction:
Improvedisplay qualityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

By segmenting the bottom shell into multiple hinged connection plates, the structure distributes bending stress across multiple joints rather than concentrating it. This segmentation prevents folds on the display surface while the modular plate design keeps the overall structure manageable and systematic.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10306788B2Flexible bottom shell and flexible display device
Publication Date: 2019.05.28 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US10306788B2 patent drawing
  • US10306788B2 patent drawing
  • US10306788B2 patent drawing

AI summary

The present disclosure provides a flexible bottom shell, where the flexible bottom shell includes a first half shell, a second half shell, and a bendable part connected the first half shell and the second half shell, where the bendable part includes a plurality of connection plates, the plurality of the connection plates are successively bonded and are successively hinged together. Hinge pieces include a fixed plate, a fixed axle, and a pin axle. The fixed axle and the pin axle are perpendicular to a surface of the fixed plate. The fixed axle is connected to the fixed plate, and the pin axle is connected to the adjacent connection plates.