Flexible Data Cable Structure for High-Speed EMI Suppression

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Solution Overview

Problem

Flexible flat cables used in digital electronic devices generate significant electromagnetic interference (EMI) noise during high-speed data transmission, leading to data loss and malfunction, necessitating a cost-effective solution to reduce this noise.

Innovation Solution

A data transmission cable design featuring a signal transfer line covered by an impedance matching sheet with a conductive bending tape wound perpendicular to its longitudinal direction, which suppresses EMI noise by grounding the tape and connecting impedance matching sheets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If flexible flat cables are used for data transmission, then manufacturing cost is reduced and physical flexibility is improved, but electromagnetic interference noise increases during high-speed data transmission

Engineering Contradiction:
Improvemanufacturing costVSAvoidelectromagnetic interference noise
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an impedance matching sheet as an intermediary component between the signal transfer line and the external environment. This sheet acts as a mediator that controls electromagnetic field distribution and reduces EMI noise radiation, thereby resolving the contradiction between using simple flexible flat cables and reducing electromagnetic interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure consisting of the flexible flat cable combined with the impedance matching sheet made of specific material properties. This composite approach maintains the flexibility and low cost of the original cable while adding EMI reduction capabilities through the specialized matching sheet material.

Inventive Principle:
Principle #40Composite materials

2Speed

If high-speed data transmission is implemented, then signal transfer speed is improved, but electromagnetic interference noise increases causing data loss

Engineering Contradiction:
Improvesignal transfer speedVSAvoiddata transmission reliability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent changes the electromagnetic parameter characteristics by introducing the impedance matching sheet with specific impedance values. This parameter modification allows high-speed signal transmission while controlling electromagnetic field behavior to prevent noise generation and maintain data transmission reliability.

Inventive Principle:
Principle #35Parameter changes

3Object-affected harmful factors

If conventional shielding methods are used to reduce EMI noise, then electromagnetic interference is suppressed, but manufacturing cost and device complexity increase

Engineering Contradiction:
Improveelectromagnetic interference noiseVSAvoidcable structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Instead of implementing comprehensive shielding throughout the entire cable system, the patent applies the impedance matching sheet locally at critical positions where EMI noise generation is most significant. This localized approach effectively suppresses electromagnetic interference while avoiding the complexity and cost of complete system-wide shielding.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces EMI noise generation while maintaining low manufacturing costs and enabling an automated process, thereby improving signal integrity and reducing data transmission errors.

Implementation Method 1

a conductive bending tape wound on an outer surface of the impedance matching sheet... suppresses EMI noise by grounding the tape and connecting impedance matching sheets

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20250218623A1Data transmission cable and display apparatus including the same
Publication Date: 2025.07.03 LG ELECTRONICS INC
  • US20250218623A1 patent drawing
  • US20250218623A1 patent drawing
  • US20250218623A1 patent drawing

AI summary

The present disclosure relates to a data transmission cable that may reduce electromagnetic interference (EMI) noise generated during data transmission and a display apparatus including the same and may include a signal transfer line; an impedance matching sheet configured to cover the signal transfer line; and, a conductive bending tape wound around the impedance matching sheet, in which the conductive bending tape may be disposed to be wound on an outer surface of the impedance matching sheet in a direction perpendicular to a longitudinal direction of the impedance matching sheet.