Flexible Capacitive-Inductive Sensor for Multiphase Fluid Analysis

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Solution Overview

Problem

Existing electromagnetic sensors require separate apparatus for measuring electrical conductivity and permittivity, leading to temporal and spatial lags, and lack sensitivity to distinguish between conductive and non-conductive phases in multiphase fluids.

Innovation Solution

A combined electromagnetic sensor with capacitive and inductive elements on a flexible substrate allows simultaneous measurement of conductivity, permeability, and permittivity, using a single apparatus to enhance accuracy and reduce complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If separate MIT apparatus and capacitive apparatus are used to measure electrical conductivity and permittivity, then both properties can be measured, but temporal and spatial lags occur between measurements

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidtemporal lag
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent combines MIT apparatus and capacitive apparatus into a single integrated sensor system where both inductive coils and capacitive elements are mounted on the same substrate. This merging allows simultaneous measurement of electrical conductivity and permittivity at the same spatial location and time, eliminating the temporal and spatial lags that occur when separate apparatus are used sequentially.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated sensor substrate serves multiple functions: it supports both inductive coils for conductivity measurement and capacitive elements for permittivity measurement. This multi-functional design enables a single apparatus to perform measurements that previously required separate dedicated systems, achieving both properties simultaneously without temporal or spatial separation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If separate MIT apparatus and capacitive apparatus are used, then both properties can be measured, but device complexity increases

Engineering Contradiction:
Improvemeasurement capabilityVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

By merging MIT and capacitive measurement capabilities onto a single substrate with shared mounting structures and integration architecture, the patent reduces the overall system complexity compared to using separate apparatus. The combined design eliminates redundant structural elements while maintaining full measurement functionality for both electrical conductivity and permittivity.

Inventive Principle:
Principle #5Merging (Combining)

3Device complexity

If traditional sensors are used, then structure is simple, but sensitivity to distinguish conductive and non-conductive phases is insufficient

Engineering Contradiction:
Improvesensor structureVSAvoidphase distinction sensitivity
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The sensor employs a composite structure combining conductive materials for inductive coils and dielectric materials for capacitive elements on a shared substrate. This composite approach enables the sensor to detect both conductive and non-conductive phases with high sensitivity, as each material type responds to different electromagnetic properties, providing enhanced phase distinction capability.

Inventive Principle:
Principle #40Composite materials

4Measurement precision

If multiple separate apparatus are used for electromagnetic measurements, then comprehensive properties can be measured, but manufacturing costs increase

Engineering Contradiction:
Improveelectromagnetic property measurementVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges multiple measurement functions into a single manufactured unit, allowing both MIT and capacitive sensors to be produced together on the same substrate using compatible fabrication processes. This consolidation reduces manufacturing costs compared to producing separate apparatus, as shared materials, structures, and assembly steps eliminate redundant production expenses.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurately measures multiple electromagnetic properties at the same point in space and time, improving sensitivity and reducing costs for multiphase fluid analysis in industries like oil and gas.

Implementation Method 1

The sensor comprises a capacitive sensor configured to measure an electrical permittivity of the fluid

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The sensor comprises an inductive sensor configured to measure an electrical conductivity of the fluid

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

The transmitting coil(s) are supplied with a varying current which transmits electromagnetic field into a multiphase flow within the pipe. The electromagnetic field induces eddy currents in an electrically conductive phase within the pipe resulting in a secondary electromagnetic field.

Methodology Applied
Scientific EffectEddy currents: Eddy Currents

Implementation Method 4

The sensor comprises a magnetic sensor configured to measure a magnetic permeability of the fluid

Methodology Applied
Scientific EffectMagnetic field: Magnetic Field

Data Source

PatentUS12449287B2Electromagnetic sensor for measuring electromagnetic properties of a fluid and/or a solid comprising a flexible substrate
Publication Date: 2025.10.21 ENERCORP ENGINEERED SOLUTIONS LLC
  • US12449287B2 patent drawing
  • US12449287B2 patent drawing
  • US12449287B2 patent drawing

AI summary

An electromagnetic sensor for use in an apparatus for measuring electromagnetic properties of a fluid and/or a solid, the sensor comprising a substrate in the form of a plate, a plurality of first sensor elements on the substrate, the first sensor elements forming a first array of the first sensor elements on the substrate, a plurality of second sensor elements on the substrate, the second sensor elements forming a second array on the substrate, wherein the first and second arrays are regular arrays and are mutually aligned geometrically, a plurality of electrical connectors on the substrate, and a plurality of electrical terminals on the substrate, the electrical connectors electrically connecting the first and second sensor elements to electrical terminals, wherein the first sensor elements each comprise a first type of sensor selected from an inductive sensor, a capacitive sensor and a magnetic sensor and the second sensor elements each comprise a second type of sensor selected from an inductive sensor, a capacitive sensor and a magnetic sensor, wherein the first type of sensor and the second type of sensor are different.