Flexible Catheter Control Under Abnormal Articulation Sensor Signals

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing systems face challenges in controlling flexible medical devices due to temporary fault conditions that cause errors in articulation sensor feedback signals, leading to unsuitable closed-loop control, particularly during mechanical vibrations during insertion or removal of tools.

Innovation Solution

A control method that switches to an alternate feedback signal based on actuator sensor signals, processed by a simulation model of the flexible catheter to estimate actual articulation, ensuring stable control during fault conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If articulation sensor feedback signals are used for closed-loop control, then control precision is improved, but system reliability deteriorates due to temporary fault conditions and mechanical vibrations

Engineering Contradiction:
Improvearticulation sensor feedback precisionVSAvoidcontrol system reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent introduces a simulation model as an intermediary between the actuator sensor signals and the control system. When articulation sensor signals become unreliable due to faults or vibrations, the simulation model processes actuator sensor signals to generate estimated articulation values, serving as a mediator to maintain control reliability without sacrificing precision

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system performs preliminary action by pre-processing actuator sensor signals through the simulation model to generate estimated articulation values before the actual articulation sensor signals become unreliable. This allows the system to switch to the estimated values proactively, preventing control disruptions rather than reacting after faults occur

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If articulation sensor signals are used during tool insertion/removal, then control accuracy is maintained, but control stability deteriorates due to mechanical vibrations

Engineering Contradiction:
Improvearticulation measurement accuracyVSAvoidcontrol stability
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The system implements a dual feedback mechanism: normally using articulation sensor feedback for high-precision control, and switching to simulation model-based feedback from actuator sensor signals when vibrations occur. The simulation model provides a stable alternative feedback source that is immune to vibration-induced noise, maintaining control stability while preserving accuracy through the model's predictive capabilities

Inventive Principle:
Principle #23Feedback

3Reliability

If alternate feedback control mode is activated, then control stability is improved during faults, but device complexity increases

Engineering Contradiction:
Improvecontrol stability during faultsVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control system is designed to be dynamic, automatically switching between normal articulation sensor feedback mode and alternate actuator sensor feedback mode based on real-time conditions. The simulation model is only activated when needed, making the system adaptable to fault conditions without permanently increasing complexity. This dynamic approach maintains simplicity during normal operation while providing robustness when required

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12471894B2Method and system for controlling flexible devices in presence of abnormal sensor signals
Publication Date: 2025.11.18 INTUITIVE SURGICAL OPERATIONS INC
  • US12471894B2 patent drawing
  • US12471894B2 patent drawing
  • US12471894B2 patent drawing

AI summary

A computer-assisted medical system includes a flexible catheter configured to articulate along a degree of freedom, an actuator disposed at a proximal portion of the flexible catheter, an actuator sensor, and an articulation sensor. The actuator is configured to actuate the flexible catheter along the degree of freedom, the actuator sensor is configured to provide actuator sensor signals representing movement of the actuator, and the articulation sensor is configured to provide articulation sensor signals representing articulation of the flexible catheter. The computer-assisted medical system further includes a controller coupled to the actuator and configured to, based on detecting an abnormality in a first articulation sensor signal, determine an articulation estimate of the flexible catheter based on a model of the flexible catheter applied to a first actuator sensor signal, and control the actuator based on the articulation estimate.