Flexible Catheter Tip Electrode for Consistent Lesion Creation

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Solution Overview

Problem

Existing electrophysiology catheters face challenges in effectively delivering energy and irrigant to the tip electrode, which can lead to excessive tissue damage and inconsistent lesion creation during ablation procedures.

Innovation Solution

The catheter tip electrode is designed with a flexible electrode structure that can flex upon application of an external force, incorporating a distal end portion, a wire electrode, and a mechanism for irrigation, enhancing the delivery of energy and irrigant to the target tissue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a rigid electrode structure is used, then structural stability is improved, but the ability to deliver energy and irrigant effectively to the tip electrode deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidenergy and irrigant delivery effectiveness
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent applies a flexible electrode structure at the distal tip of the catheter that can flex upon application of external force. This flexibility allows the electrode to conform to tissue surfaces and maintain effective contact during ablation procedures, thereby improving energy and irrigant delivery effectiveness while maintaining sufficient structural stability through the flexible membrane construction.

Inventive Principle:
Principle #30Flexible shells and thin films

2Manufacturing precision

If the catheter tip is made flexible to improve tissue contact, then lesion creation consistency is improved, but structural stability deteriorates

Engineering Contradiction:
Improvelesion creation consistencyVSAvoidstructural stability
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The flexible electrode structure is constructed as a thin-film membrane that provides sufficient flexibility for consistent tissue contact and lesion creation, while the overall catheter shaft maintains rigid structural stability. The flexible tip is integrated into the catheter assembly in a way that preserves the structural integrity of the main body while enabling adaptive contact at the treatment site.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If a wire electrode is added to the tip structure, then energy delivery precision is improved, but device complexity increases

Engineering Contradiction:
Improveenergy delivery precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the wire electrode with the flexible electrode structure by integrating the wire into the flexible membrane assembly. This merging allows the wire electrode to be positioned precisely at the tip while maintaining the flexibility and conformability of the membrane structure, thereby achieving precise energy delivery without proportionally increasing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible electrode structure serves multiple functions: it provides structural support, enables flexible tissue contact, delivers energy through the wire electrode, and facilitates irrigant delivery. By making the flexible membrane a multi-functional component, the patent reduces the need for separate structures for each function, thereby limiting the increase in device complexity while achieving precise energy delivery.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design allows for more precise and controlled lesion creation, reducing tissue damage and improving the consistency of ablation procedures by ensuring effective energy and irrigant delivery.

Implementation Method 1

a flexible electrode structure configured to flex upon application of an external force

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The catheter carries one or more electrodes that can be used for cardiac mapping or diagnosis, ablation and/or other therapy delivery modes

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 3

a mechanism for irrigation, enhancing the delivery of energy and irrigant to the target tissue

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentEP3972509B1Lesion predicting flex tip
Publication Date: 2025.09.10 ST JUDE MEDICAL CARDILOGY DIV INC
  • EP3972509B1 patent drawingFigure 1
  • EP3972509B1 patent drawingFigure 2
  • EP3972509B1 patent drawingFigure 3~5

AI summary

The instant disclosure relates generally to a wire electrode (309) disposed on a medical device (301). A catheter assembly can comprise a catheter body (321), a tip electrode (303), and a wire electrode (309). The tip electrode (303) can be coupled to a distal end of the catheter body (321).