Flexible Printed Circuit Conductor for X-Ray Noise Suppression

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Solution Overview

Problem

Radiation image capture devices face issues with electromagnetic noise and electrostatic charging due to movements, leading to misdetected X-ray image data, particularly when flexible printed circuits vibrate or rub against the housing, causing changes in analog signals and reducing workflow efficiency.

Innovation Solution

A radiation image capture device design that includes a radiation detection panel, a signal processing board, and a flexible printed circuit with a conductor that separates from the casing's inner wall, using a conductor to absorb electrostatic charges and reduce noise, enhancing mechanical strength and preventing rubbing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the flexible printed circuit is allowed to move freely to accommodate adjustments during X-ray imaging, then ease of operation is improved, but electromagnetic noise and electrostatic charging increase causing misdetected image data

Engineering Contradiction:
Improveadjustment flexibilityVSAvoidimage data accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A conductive member is introduced as an intermediary between the flexible printed circuit and the housing. This conductor absorbs electrostatic charges that accumulate during movement and provides a controlled path for charge dissipation, preventing random electrostatic discharge that would cause signal errors. The conductor acts as a mediator that allows the flexible circuit to move freely while maintaining electrical stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the harmful electrostatic charging that occurs during flexible circuit movement into a beneficial controlled phenomenon. By providing a dedicated conductive path, the accumulated electrostatic charges are deliberately guided to discharge through a controlled route rather than randomly affecting signal lines. This transforms the harmful effect of charge accumulation into a manageable electrical phenomenon that can be designed into the system.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Temperature

If the flexible printed circuit makes contact with the housing to dissipate heat, then thermal management is improved, but rubbing and vibration cause wire severing and failures

Engineering Contradiction:
Improveheat dissipationVSAvoidcircuit integrity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The conductive member serves as an intermediary structure that provides both thermal management and mechanical support. It creates a controlled contact interface between the flexible printed circuit and the housing, allowing heat dissipation through designated contact points while preventing direct rubbing between the flexible circuit and housing surfaces. This mediator structure separates the thermal management function from the mechanical constraint function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The contact interface is segmented into discrete contact points or regions rather than continuous contact. The conductive member provides specific localized contact zones for heat dissipation and electrostatic charge management, while leaving other portions of the flexible circuit free from constraint. This segmentation allows thermal management without causing rubbing damage along the entire length of the flexible circuit.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If the housing is made conductive to provide electromagnetic shielding, then electromagnetic noise is reduced, but electrostatic charging occurs when the flexible circuit touches the housing

Engineering Contradiction:
Improveelectromagnetic noiseVSAvoidelectrostatic charging
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The conductive member acts as an intermediary between the flexible printed circuit and the conductive housing. It provides a controlled interface that allows the housing to maintain its electromagnetic shielding properties while preventing direct contact between the flexible circuit and housing that would cause unwanted electrostatic charging. The intermediary conductor manages the electrostatic interaction separately from the electromagnetic shielding function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electromagnetic shielding and electrostatic management properties are localized to specific regions. The conductive member provides localized electrostatic charge management at the flexible circuit interface, while the housing maintains its conductive electromagnetic shielding properties in other regions. This local differentiation allows both functions to coexist without conflict - the housing remains conductive for shielding where needed, while the conductive member handles electrostatic issues at the flexible circuit contact points.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses electromagnetic noise and electrostatic charging, improving data accuracy and reducing workflow delays by maintaining signal integrity during X-ray imaging.

Implementation Method 1

A first conductor is provided at a region of the flexible printed circuit that comes in contact with the casing as a result of movement of the flexible printed circuit

Methodology Applied
Scientific EffectElectrostatic charging: Electrostatics

Implementation Method 2

The solution effectively suppresses electromagnetic noise and electrostatic charging, improving data accuracy and reducing workflow delays by maintaining signal integrity during X-ray imaging

Methodology Applied
Scientific EffectElectromagnetic noise: Electromagnetic Induction

Data Source

PatentUS8853644B2Radiation image capture device
Publication Date: 2014.10.07 FUJIFILM CORP
  • US8853644B2 patent drawing
  • US8853644B2 patent drawing
  • US8853644B2 patent drawing

AI summary

A radiation image capture device is provided with a radiation detection panel, a signal processing board, a flexible printed circuit, a casing, and a first conductor. The radiation detection panel includes optoelectronic conversion elements that convert radiation to electronic signals. The signal processing board is disposed to oppose the radiation detection panel and performs signal processing of the electronic signals provided by the radiation detection panel. One end of the flexible printed circuit is electrically connected to the radiation detection panel and the other end is electrically connected to the signal processing board. The casing accommodates the radiation detection panel and the signal processing board, and accommodates the flexible printed circuit in a state of being separated from inner walls of the casing. The first conductor is provided at a region of the flexible printed circuit that comes in contact with the casing by movements of the flexible printed circuit.