Flexible Circuit Leads for Targeted Spinal Nerve Stimulation

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Solution Overview

Problem

Conventional spinal cord stimulation systems face challenges in precision and specificity, often stimulating both sensory and motor nerve tissues indiscriminately, leading to undesirable side effects and difficulty in controlling stimulation energy due to variations in tissue and fluid conditions along the spine.

Innovation Solution

The development of flexible circuit implantable leads with biocompatible materials and designs that allow for precise placement near specific nerve anatomies, such as the dorsal root and dorsal root ganglion, enabling targeted stimulation with reduced energy requirements and minimized side effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional paddle leads or percutaneous leads are used for spinal cord stimulation, then the lead can be implanted and provide stimulation coverage, but the stimulation energy is applied indiscriminately to both sensory and motor nerve tissues, causing undesirable side effects

Engineering Contradiction:
Improvespecificity of nerve tissue stimulationVSAvoidundesirable side effects from non-specific stimulation
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The lead is segmented into multiple discrete electrodes (e.g., 4-8 electrodes) arranged in a linear array, allowing selective activation of specific electrodes to target specific nerve structures. This segmentation enables precise control over which nerve tissues receive stimulation, separating sensory nerve targeting from motor nerve activation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lead design provides different functional zones along its length, with electrodes positioned to create localized stimulation fields. By adjusting which electrodes are activated and their respective current intensities, the system creates locally optimized stimulation patterns that selectively engage sensory nerves while avoiding motor nerves in different spinal segments.

Inventive Principle:
Principle #3Local quality

2Reliability

If conventional leads stimulate a wide portion of the spinal cord to ensure coverage, then pain relief may be achieved, but the energy requirements increase and battery life decreases

Engineering Contradiction:
Improvepain relief effectivenessVSAvoidpower consumption of stimulation system
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system extracts and activates only the specific electrodes and neural pathways necessary for pain relief, rather than stimulating the entire spinal cord. By identifying and targeting only the relevant sensory nerve fibers and spinal segments involved in pain transmission, the system reduces overall energy consumption while maintaining therapeutic effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system applies partial stimulation by activating only a subset of available electrodes with appropriate current intensities. This partial action approach provides sufficient stimulation to achieve pain relief through selective nerve fiber activation without the excessive energy expenditure required for broad, non-specific spinal cord stimulation.

Inventive Principle:
Principle #16Partial or excessive action

3Ease of manufacture

If conventional leads are used with variations in tissue and fluid conditions along the spine, then implantation is straightforward, but controlling stimulation energy becomes difficult

Engineering Contradiction:
Improvesimplicity of lead implantationVSAvoidcontrol precision of stimulation energy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system employs dynamic control of stimulation parameters, allowing real-time adjustment of current intensity, pulse width, and electrode selection based on individual patient anatomy and response. This dynamic adaptability compensates for variations in tissue and fluid conditions along the spine, enabling precise energy control despite anatomical differences between patients and locations.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes multiple stimulation parameters (current amplitude, pulse duration, frequency, and electrode configuration) to optimize delivery of therapeutic energy. By adjusting these parameters based on measured tissue impedance and patient feedback, the system achieves precise control over stimulation energy despite variations in spinal tissue and cerebrospinal fluid conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible circuit leads provide more precise and effective delivery of stimulation energy, reducing unwanted stimulation of non-target tissues, improving pain relief while minimizing the risk of tissue damage and extending battery life by using lower power requirements.

Implementation Method 1

application of an electrical field to spinal nervous tissue can effectively mask certain types of pain transmitted from regions of the body associated with the stimulated nervous tissue

Methodology Applied
Scientific EffectElectrical stimulation: Electric Field

Data Source

PatentUS9919149B2Implantable flexible circuit leads and methods of use
Publication Date: 2018.03.20 TC1 LLC
  • US9919149B2 patent drawing
  • US9919149B2 patent drawing
  • US9919149B2 patent drawing

AI summary

Devices, systems and methods are provided for stimulation of tissues and structures within a body of a patient. In particular, implantable leads are provided which are comprised of a flexible circuit. Typically, the flexible circuit includes an array of conductors bonded to a thin dielectric film. Example dielectric films include polyimide, polyvinylidene fluoride (PVDF) or other biocompatible materials to name a few. Such leads are particularly suitable for stimulation of the spinal anatomy, more particularly suitable for stimulation of specific nerve anatomies, such as the dorsal root (optionally including the dorsal root ganglion).