Flexible Circuit Board Supporting Element for Display Thermal Management

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Solution Overview

Problem

Display devices with flexible printed circuit boards face challenges in heat dissipation efficiency, affecting the reliability and stability of semiconductor devices mounted on these boards.

Innovation Solution

Incorporating a supporting element with an adhesive layer and elastic material on the flexible printed circuit board, which includes air paths and is spaced apart from the semiconductor device, to enhance heat dissipation by maintaining contact between the chassis and the board, thereby improving thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a supporting element is attached to the flexible printed circuit board to maintain contact with the chassis, then heat dissipation efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The supporting element serves multiple functions: it maintains contact between the flexible printed circuit board and the chassis for heat dissipation, provides structural support to prevent board deformation, and ensures proper positioning of the semiconductor device. By combining these functions into a single component, the patent improves heat dissipation efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the supporting element is made with elastic material to maintain contact, then heat dissipation stability is improved, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveheat dissipation stabilityVSAvoidmanufacturing precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The supporting element is made from elastic material with specific physical parameters (elastic modulus, hardness) that allow it to maintain constant contact with the chassis under varying operating conditions. By carefully selecting and controlling these material parameters, the patent achieves stable heat dissipation while managing manufacturing precision requirements through standardized material specifications.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If air paths are incorporated into the supporting element for cooling, then heat dissipation efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The air paths are nested within the structure of the supporting element itself, forming an integrated cooling system. The supporting element contains internal channels or cavities that allow air flow directly through it, enabling heat dissipation without requiring separate cooling components. This nesting approach improves heat dissipation efficiency while minimizing the increase in device complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively improves heat dissipation efficiency, enhancing the reliability and stability of the display devices by maintaining contact between the chassis and the flexible printed circuit board while allowing for elastic flexibility and air paths for improved cooling.

Implementation Method 1

The adhesive layer may be between the supporting body and the first surface of the flexible printed circuit board

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

The supporting element may include elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

The supporting element may include at least one air path

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS8858007B2Display devices, and display and electronic systems including the display devices
Publication Date: 2014.10.14 SAMSUNG ELECTRONICS CO LTD
  • US8858007B2 patent drawing
  • US8858007B2 patent drawing
  • US8858007B2 patent drawing

AI summary

A display device may include a chassis, a flexible printed circuit board on the chassis, a semiconductor device on the flexible printed circuit board, and a supporting element on the flexible printed circuit board. The semiconductor device may be spaced apart from the supporting element. The supporting element may be configured to maintain contact between the chassis and the flexible printed circuit board.