Flexible Composite Iliac Connector for Sacroiliac Joint Stabilization

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Solution Overview

Problem

Current spinal fixation techniques, particularly at the sacral-iliac joint, restrict natural movement, leading to energy absorption issues and potential degeneration of surrounding joints due to the loss of subtle flexion and nodding motions, causing discomfort and increased risk of osteoporosis.

Innovation Solution

An iliac connector system with a flexible connecting rod made of composite material, such as carbon filaments in a polymer matrix, allowing for low deformation and rotational movement while providing stabilization, mimicking the function of posterior sacral-iliac ligaments, and a connector head design enabling independent fixation of spinal and connecting rods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If rigid fixation elements (titanium rods/plates) are used to stabilize the sacrum and ilium, then mechanical strength and stability are improved, but natural movement between sacrum and ilium is restricted, leading to energy absorption issues and potential joint degeneration

Engineering Contradiction:
Improvemechanical strengthVSAvoidnatural movement capability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent changes the material parameter from rigid titanium to flexible composite material (carbon fiber reinforced polymer), altering the mechanical properties to allow controlled flexibility while maintaining sufficient strength. This enables the fixation element to deform elastically under physiological loads, preserving natural sacro-iliac joint movement patterns.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials consisting of carbon fiber reinforcement embedded in a polymer matrix. This composite structure provides both the strength needed for mechanical fixation and the flexibility required to accommodate physiological movements, resolving the contradiction between strength and adaptability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If multiple screws are used in the sacrum to prevent screw pull-out, then fixation reliability is improved, but device complexity and surgical procedure complexity increase

Engineering Contradiction:
Improvefixation reliabilityVSAvoidnumber of screws
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The use of composite material with high strength-to-weight ratio and superior bone bonding characteristics allows achieving reliable fixation with fewer screws. The material properties compensate for the reduced number of fixation points, maintaining reliability while simplifying the device.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If the sacral-iliac joint is blocked to prevent screw pull-out, then fixation stability is improved, but patient comfort deteriorates due to loss of energy absorption mechanism

Engineering Contradiction:
Improvefixation stabilityVSAvoidpatient discomfort
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent changes the mechanical parameter of the fixation element from rigid to flexible, allowing controlled deformation under physiological loads. This flexibility preserves the energy absorption mechanism of the sacro-iliac joint, maintaining patient comfort while ensuring fixation stability through the material's inherent properties.

Inventive Principle:
Principle #35Parameter changes

4Strength

If rigid fixation is applied to the soft sacral bone, then initial fixation strength is improved, but long-term reliability deteriorates due to screw pull-out risk

Engineering Contradiction:
Improveinitial fixation strengthVSAvoidlong-term fixation reliability
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The composite material provides both immediate mechanical strength for initial fixation and long-term reliability through its flexibility and bone bonding properties. The material deforms elastically to accommodate physiological movements, preventing stress concentration and screw pull-out, thereby ensuring long-term fixation reliability in soft sacral bone.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system maintains natural movement between the ilium and sacrum, absorbs shocks effectively, reduces stress on adjacent joints, and prevents screw pull-out, thereby enhancing patient comfort and preventing construct failure.

Implementation Method 1

the flexible connecting member (2) is made of a material being more flexible than titanium... allowing for low deformation and rotational movement

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

absorbs shocks effectively... The longitudinal implant is a carbon filament composite material

Methodology Applied
Scientific EffectShock absorption: Damping

Data Source

PatentEP2662037B1Iliac connector, connector head and spinal fixation system
Publication Date: 2023.01.11 LIGNE
  • EP2662037B1 patent drawingFigure 1
  • EP2662037B1 patent drawingFigure 2~3
  • EP2662037B1 patent drawingFigure 4~8

AI summary

An inventive iliac connector comprises a connector head (1) and a connecting rod (2) for connecting a sacrum (S) or a spine (SP) to an ilium (I). The connector head (1) has a first hole (15) for holding a spinal rod (3) and a second hole (16) for holding the connecting rod (2), wherein the connecting rod (2) is made of a material being more flexible than titanium. This iliac connector enables a stabilization of ilium, sacrum and spine and enables at the same time movement between ilium and sacrum.