Flexible Conductive Layer for Narrow Border Displays

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Solution Overview

Problem

Existing display devices with ink layers, conductive silver pillars, conductive films, and water-blocking films are not bendable and have minimum distance requirements that result in wide borders, making it impossible to design display devices with narrow borders.

Innovation Solution

A display device with a conductive material layer that extends from the display medium layer to the driving substrate, reducing border width by eliminating the need for conductive silver pillars and using a wet process to form a conductive and water-blocking material layer without a base, allowing for flexible and narrow border designs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If conductive silver pillars and water-blocking films with bases are used, then conductivity and water-blocking properties are achieved, but the border width increases and the structure becomes rigid and non-bendable

Engineering Contradiction:
Improveborder widthVSAvoidconductivity and water-blocking properties
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

The patent replaces rigid conductive silver pillars and water-blocking films with a flexible conductive material layer that has no base. This thin film structure allows the display device to be bendable while maintaining conductivity and water-blocking properties, and significantly reduces the border width.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent extracts and eliminates the base structure from the conductive material layer, allowing it to be directly formed on the display medium layer. This removal of the base enables the material layer to be flexible and bendable, while also reducing the overall border width of the display device.

Inventive Principle:
Principle #2Taking out (Extraction)

2Length of stationary object

If minimum distance requirements of 5mm between water-blocking paste and conductive silver pillar are maintained, then manufacturing reliability is ensured, but the border width increases

Engineering Contradiction:
Improveborder widthVSAvoiddistance requirements
Core Design Contradiction:
Length of stationary objectVSManufacturing precision

Solution Approach 1:

The patent merges the conductive material layer and water-blocking material layer into a single integrated conductive material layer that provides both conductivity and water-blocking properties. This eliminates the need for separate components and minimum distance requirements between them, allowing the border width to be reduced while maintaining manufacturing reliability.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If conductive films and water-blocking films with bases are used, then electrical connection and water-blocking functions are achieved, but the structure cannot be bent to fit free-form surfaces

Engineering Contradiction:
Improvebendability and free-form surface adaptationVSAvoidelectrical connection and water-blocking functions
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent uses a flexible conductive material layer without a base that can be bent and conform to free-form surfaces such as spherical surfaces. This thin film structure maintains electrical connection and water-blocking functions while enabling the display device to be adapted to various curved geometries.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS20240241420A1Display device
Publication Date: 2024.07.18 E INK HLDG INC
  • US20240241420A1 patent drawing
  • US20240241420A1 patent drawing
  • US20240241420A1 patent drawing

AI summary

A display device includes a driving substrate, a display medium layer and a material layer. The display medium layer is disposed on the driving substrate. The material layer is disposed on a side of the display medium layer, and extends to the driving substrate. The material layer is a material layer with conductivity properties.