Flexible Container for Activated Aluminum Storage

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Solution Overview

Problem

Aluminum's reactivity with water is hindered by its oxide coating, and activated aluminum is prone to fouling, leading to unpredictable shelf-life and challenges in field applications where logistics and equipment constraints are a concern.

Innovation Solution

A flexible container system that maintains activated aluminum in an inert environment, forming a gas-tight seal to prevent contamination and includes conduits for controlled water introduction and hydrogen collection, allowing for compact storage and expansion to produce hydrogen efficiently under unpredictable conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If aluminum is activated to increase water-reactivity and hydrogen production, then hydrogen yield and reaction speed improve, but shelf-life becomes limited and unpredictable due to fouling by oxygen and water vapor

Engineering Contradiction:
Improvehydrogen production rateVSAvoidshelf-life stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the activated aluminum from the harmful atmospheric environment by sealing it in an inert container, removing the source of fouling (oxygen and water vapor) while preserving the activated state for later use

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent creates an inert environment inside the container by filling it with inert gas or maintaining vacuum, preventing oxygen and water vapor from fouling the activated aluminum surface during storage

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Reliability

If a rigid container is used to store activated aluminum, then protection from contamination is improved, but portability and adaptability to field conditions deteriorate

Engineering Contradiction:
Improveprotection from contaminationVSAvoidportability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent uses a flexible container that can be folded or compressed for easy transport and deployment in field conditions, while still maintaining gas-tight sealing to protect the activated aluminum from contamination

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The container transitions from a compact folded state during transport to an expanded operational state during use, adapting to different operational requirements while maintaining protection

Inventive Principle:
Principle #15Dynamics

3Reliability

If activated aluminum is stored in an inert environment, then shelf-life and reactability are improved, but device complexity increases due to need for sealing and inert gas management

Engineering Contradiction:
ImprovereactabilityVSAvoidsealing and inert gas system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the storage container, inert atmosphere system, and reaction chamber into a single integrated unit, eliminating the need for separate sealing and inert gas management systems

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system ensures long-term storage and efficient hydrogen production under uncontrolled field conditions, maintaining reactability and hydrogen purity while being portable and easy to operate, even in resource-constrained environments.

Implementation Method 1

the activated form of the aluminum reactable to produce hydrogen in the reservoir upon exposure to water

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

the reservoir may be expandable to unfold the container under pressure of hydrogen producible in the reservoir

Methodology Applied
Scientific EffectPressure: Pressure Increase

Data Source

PatentUS12139403B1Storing activated aluminum
Publication Date: 2024.11.12 LTAG SYSTEMS LLC
  • US12139403B1 patent drawing
  • US12139403B1 patent drawing
  • US12139403B1 patent drawing

AI summary

A system for hydrogen formation includes a container and at least one object. The container defines a reservoir and is flexible along the reservoir. The container forms a gas-tight seal between the reservoir and an atmosphere outside of the container. The at least one object includes aluminum in an activated form. The at least one object is disposed in an inert environment in the reservoir, and the activated form of the aluminum reactable to produce hydrogen in the reservoir upon exposure to water.