Flexible-Wall Container Baffles for Uniform Temperature Control

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Solution Overview

Problem

Existing container arrangements with flexible walls face challenges in achieving uniform and rapid temperature regulation, particularly when using baffles, as they either hinder mixing or fail to regulate temperature effectively.

Innovation Solution

Incorporating a temperature-regulating system within the baffles that increases surface area and enhances heat transfer by creating small eddies, allowing for both heating and cooling of the liquid medium, with a configuration of parallel tubes or Peltier elements that can maintain a preset temperature and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If baffles are added to the supporting container to assist mixing, then mixing performance is improved, but temperature regulation uniformity and speed deteriorate

Engineering Contradiction:
Improvemixing performanceVSAvoidtemperature regulation uniformity and speed
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent merges the mixing function (baffles) and temperature regulation function into a single integrated structure. The baffles are equipped with temperature-regulating systems that include channels for circulating temperature-regulating liquid, allowing both mixing and temperature control to occur simultaneously in the same component rather than as separate systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The baffle structure serves multiple functions: it provides mechanical mixing through its shape and positioning, while simultaneously serving as a heat exchange surface through the integrated temperature-regulating channels. This multi-functional design eliminates the trade-off between mixing performance and temperature regulation

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If a heat exchanger supporting container is used for temperature regulation, then temperature control capability is improved, but mixing performance deteriorates without baffles

Engineering Contradiction:
Improvetemperature control capabilityVSAvoidmixing performance
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent combines the heat exchanger function and mixing function into the same baffle structure. The temperature-regulating channels are integrated within the baffle itself, so the component that provides thermal control also provides mechanical disruption for mixing, eliminating the need to choose between the two functions

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If pulsating baffle approach is used to assist mixing, then mixing thoroughness is improved, but temperature regulation uniformity deteriorates

Engineering Contradiction:
Improvemixing thoroughnessVSAvoidtemperature regulation uniformity
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent integrates the pulsating mechanism directly into the temperature-regulating system of the baffle. The pulsating motion is generated by the circulation of temperature-regulating liquid through the channels, so the same system that provides thermal control also provides the pulsating mixing action, ensuring both functions work in harmony rather than conflict

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise and consistent temperature regulation, facilitating rapid mixing and maintaining optimal conditions for the liquid medium, such as delaying metabolic processes through rapid cooling.

Implementation Method 1

The arrangement of the temperature-regulating system in the baffle firstly increases the surface area and secondly improves the transfer of heat

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

improves the transfer of heat by producing small eddies in a region of the flexible container which surrounds the baffle

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

a temperature-regulating liquid having a predefinable temperature can be conducted through which a temperature-regulating liquid having a predefinable temperature can be conducted

Methodology Applied
Scientific EffectThermal energy absorption/release: Heat Sink

Data Source

PatentUS8910494B2Container with flexible walls
Publication Date: 2014.12.16 SARTORIUS STEDIM BIOTECH GMBH
  • US8910494B2 patent drawing
  • US8910494B2 patent drawing
  • US8910494B2 patent drawing

AI summary

A container arrangement has a container with a flexible wall. The container may be a disposable container and is insertable into a supporting container so that an inner supporting surface of the supporting container surrounds and supports a lateral wall of the container. At least one baffle that has a temperature-regulating system is disposed in proximity to the lateral wall of the container and/or the supporting surface of the supporting container.