Flexible Radiographic Detector Housing for Portable Bedside Imaging

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Solution Overview

Problem

Current digital radiographic detectors are heavy and require glass substrates, limiting their portability and durability, which is a challenge for bedside imaging in critical care environments.

Innovation Solution

A digital radiographic detector with a planar multilayer core enclosed by shells secured using rails and screws, featuring a flexible substrate and durable housing for improved portability and durability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If glass substrates are used in digital radiographic detectors, then manufacturing precision and structural stability are improved, but weight increases and portability deteriorates

Engineering Contradiction:
Improvemanufacturing precisionVSAvoidweight
Core Design Contradiction:
Manufacturing precisionVSWeight of moving object

Solution Approach 1:

The patent changes the substrate material parameter from traditional glass to flexible materials such as polyimide or other flexible substrates. This material substitution maintains the structural integrity needed for manufacturing precision while dramatically reducing the weight of the detector, enabling portable bedside imaging applications.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite material structures where flexible substrate materials are combined with imaging sensor arrays and protective housings. This composite approach achieves both the structural stability required for precise manufacturing and the weight reduction necessary for portability, resolving the contradiction between these two parameters.

Inventive Principle:
Principle #40Composite materials

2Stability of the object's composition

If glass substrates are used in digital radiographic detectors, then structural stability is improved, but durability in portable applications deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoiddurability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the substrate from rigid glass to flexible materials that can withstand portable handling conditions. This parameter change improves durability by eliminating the fragility inherent in glass while maintaining structural stability through the engineered flexible substrate design that supports the imaging components.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements flexible substrate films that provide both structural stability for component support and enhanced durability for portable use. These flexible films replace rigid glass while maintaining the necessary structural integrity, directly resolving the contradiction between structural stability and durability in portable applications.

Inventive Principle:
Principle #30Flexible shells and thin films

3Strength

If traditional housing structures are used, then protection of internal components is improved, but weight and portability deteriorate

Engineering Contradiction:
ImproveprotectionVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent changes the housing material parameters to lightweight materials that provide adequate protection without the weight of traditional heavy housings. This enables the detector to maintain component protection while achieving the weight reduction necessary for portable bedside imaging.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite housing structures that combine lightweight materials with protective features. This composite approach provides sufficient protection for internal components while minimizing weight, resolving the contradiction between protection strength and portability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the detector's portability and durability, allowing for efficient bedside imaging without the need for glass substrates, thus improving ease of use and reliability in critical care settings.

Implementation Method 1

A scintillator, or wavelength converter, may be disposed over the light sensitive sensing elements to convert incident x-ray radiographic energy to visible light energy.

Methodology Applied
Scientific EffectScintillation: Scintillation

Implementation Method 2

Each photosensitive cell 22 may independently store a charge proportional to an intensity, or energy level, of the attenuated radiographic radiation, or x-rays, received and absorbed in the cell.

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS12575799B2Radiographic detector
Publication Date: 2026.03.17 CARESTREAM HEALTH INC
  • US12575799B2 patent drawing
  • US12575799B2 patent drawing
  • US12575799B2 patent drawing

AI summary

A digital radiographic detector includes a planar multilayer core having a two-dimensional array of photo-sensitive cells. An enclosure comprises first and second shells connected together using a rail configured to be secured to at least one of the first and second shells. The rail is attached to at least one of the shells using screws.