Flexible Display Panel Support Alignment via Intermediary Marks

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Solution Overview

Problem

Conventional methods struggle to align flexible display panel supports with three-dimensional foldable screens due to their curved plane structure, making precise alignment and attachment challenging.

Innovation Solution

A flexible display panel support with a support body featuring a plane region and curved regions, incorporating an alignment mark structure in the plane region to facilitate alignment with the flexible display panel, which can be made of stainless steel and includes notches or grooves for precise positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional alignment methods capturing intersection points of boundaries are used, then the alignment process is simple, but alignment precision deteriorates due to the curved plane structure of three-dimensional foldable screens

Engineering Contradiction:
Improvealignment precisionVSAvoidalignment structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

An alignment mark structure is introduced as an intermediary element between the flexible display panel support and the display panel. This alignment mark structure includes a first alignment mark on the support body and a second alignment mark on the display panel, serving as a mediator to achieve precise alignment despite the curved surface geometry. The alignment marks provide a reference system that bridges the complexity of the curved surface with the need for precise positioning.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The alignment mark structure is pre-configured on both the flexible display panel support and the display panel before the actual assembly process. By establishing the alignment marks in advance during manufacturing, the complex alignment task is simplified during assembly, as the marks provide pre-established reference points that guide the positioning process.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If alignment marks are positioned in display areas, then alignment is facilitated, but display effect deteriorates due to visual interference

Engineering Contradiction:
Improvealignment easeVSAvoiddisplay effect interference
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The alignment mark structure is specifically positioned in the non-display area of the flexible display panel, creating a local distinction between the display area (which maintains visual quality) and the non-display area (which contains the alignment marks). This local placement strategy allows the alignment marks to serve their function without interfering with the display effect, as they are confined to a region that does not affect the visual output.

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the support body is made with curved plane structure for three-dimensional foldable screens, then the display functionality is improved, but alignment and attachment precision deteriorates

Engineering Contradiction:
Improvefoldable screen functionalityVSAvoidattachment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The support body is segmented into distinct functional regions: a plane region that provides a flat surface for precise alignment and attachment of the display panel, and curved regions that enable the three-dimensional foldable screen functionality. This segmentation allows different parts of the support body to serve different purposes - the plane region ensures manufacturing precision while the curved regions provide adaptability for foldable displays.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The alignment mark structure acts as an intermediary that connects the curved plane structure of the support body with the flat display panel. By providing reference marks that span across the transition from curved to plane regions, the alignment marks enable precise positioning despite the geometric complexity introduced by the curved surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12041733B2Flexible display panel support and flexible display device
Publication Date: 2024.07.16 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US12041733B2 patent drawing
  • US12041733B2 patent drawing
  • US12041733B2 patent drawing

AI summary

The present disclosure relates to the field of display, and provides a flexible display panel support and a flexible display device. The flexible display panel support includes a support body, and the support body includes a plane region and two curved regions located at two sides of the plane region. An alignment mark structure is disposed on the support body, and the alignment mark structure is located in the plane region and is at a position corresponding to a non-display area of the flexible display panel to implement alignment of the support body with the flexible display panel.