Flexible Display Array Substrate Back-Surface Wiring

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Solution Overview

Problem

Current flexible display panels have frames and peripheral wiring terminals, limiting the ability to achieve a frame-free full-screen display product, which is desired for enhanced user experience and market potential.

Innovation Solution

An array substrate design featuring a flexible base substrate with a thin film transistor and wiring terminals on opposite surfaces, where the transistor's electrode is connected to the wiring terminal through via holes, allowing for signal transmission without the need for peripheral wiring, and including signal wires and insulating layers to manage gate and data signal wires.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If wiring terminals are disposed on the outer periphery of the display area, then signal transmission is achieved, but the display area is reduced and frames are required

Engineering Contradiction:
Improvedisplay areaVSAvoidwiring terminal arrangement
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent moves the wiring terminals from the peripheral plane (2D arrangement on the edge) to the back surface (introducing a third dimension/z-axis). This dimensional transition allows signal transmission functionality to be maintained while completely freeing up the peripheral display area, enabling frame-free full-screen displays.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of placing wiring terminals on the front/peripheral area as conventionally done, the patent inverts the arrangement by placing them on the back surface of the substrate. This inversion resolves the conflict between display area maximization and wiring terminal functionality.

Inventive Principle:
Principle #13The other way round (Inversion)

2Area of stationary object

If via holes penetrate the flexible base substrate to connect electrodes, then peripheral wiring is eliminated, but manufacturing complexity increases

Engineering Contradiction:
Improvedisplay areaVSAvoidvia hole structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent extracts the wiring terminal functionality from the front display area and relocates it to the back surface. By using via holes to penetrate the substrate and connect back-surface terminals to front-surface electrodes, the complex connection structure is confined to the substrate thickness dimension, leaving the display area completely clear.

Inventive Principle:
Principle #2Taking out (Extraction)

3Stability of the object's composition

If frames are used to support wiring terminals, then structural stability is achieved, but the frame-free full-screen display cannot be realized

Engineering Contradiction:
Improvestructural stabilityVSAvoiddisplay area
Core Design Contradiction:
Stability of the object's compositionVSArea of stationary object

Solution Approach 1:

The patent relocates wiring terminals from the 2D peripheral plane to the 3D back surface space. This dimensional shift eliminates the need for frames while maintaining structural stability through the substrate's own thickness dimension, allowing the entire front surface to be used for display.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS11367740B2Array substrate, manufacturing method thereof, flexible display panel and display device
Publication Date: 2022.06.21 BEIJING BOE TECH DEV CO LTD
  • US11367740B2 patent drawing
  • US11367740B2 patent drawing
  • US11367740B2 patent drawing

AI summary

The present disclosure provides an array substrate, a manufacturing method thereof, a flexible display panel, and a display device, all for achieving a frame-free full-screen flexible display product. The array substrate provided in the present disclosure comprises a flexible base substrate, a thin film transistor on a first surface of the flexible base substrate, and a wiring terminal for transmitting a signal to an electrode of the thin film transistor on a second surface of the flexible base substrate opposite to the first surface. The electrode of the thin film transistor is electrically connected to the wiring terminal through a via hole penetrating the flexible base substrate.