Flexible Display Circuit Sensor Integration

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Solution Overview

Problem

Existing touch input systems, such as resistive touchscreens, require separate sensors and conductors, leading to increased space and component requirements, which can complicate assembly and increase costs.

Innovation Solution

Integrating a resistive touch sensor into a flexible display circuit by using a flexible printed circuit that wraps around the display, where two conductive layers spaced apart can contact each other upon pressure, forming a sensor that is compact and efficient in space usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate sensors and conductors are used in touch input systems, then touch detection functionality is achieved, but space requirements and component quantity increase

Engineering Contradiction:
Improvetouch detection functionalityVSAvoidspace requirements
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent combines the sensor and conductor functions into a single integrated flexible printed circuit board. The FPCB includes conductive traces that serve dual purposes: electrical connection and touch sensing. This merging eliminates the need for separate sensor components and conductors, thereby reducing space requirements while maintaining touch detection functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The flexible printed circuit board is designed to perform multiple functions simultaneously: it provides electrical connectivity between display components and enables touch input detection. The conductive traces on the FPCB serve both as signal conductors and as sensing elements for detecting touch pressure and location, making the component universal and multi-functional.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If separate sensors and conductors are used, then touch detection is achieved, but assembly complexity and component quantity increase

Engineering Contradiction:
Improvetouch detection functionalityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

By integrating sensor and conductor functions into a single FPCB component, the patent reduces the total number of parts that need to be assembled. The conductive traces are pre-formed on the flexible circuit board, eliminating the need for separate sensor assembly and conductor installation steps, thereby simplifying the overall assembly process.

Inventive Principle:
Principle #5Merging (Combining)

3Area of stationary object

If integrated sensor is used in flexible display circuit, then space is reduced and assembly is simplified, but manufacturing precision requirements increase

Engineering Contradiction:
Improvespace efficiencyVSAvoidconductor spacing precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent utilizes the flexibility and conformability of the FPCB material to achieve precise conductor spacing and positioning. By changing the physical state and properties of the circuit substrate to be flexible rather than rigid, the manufacturing process can achieve precise trace placement through flexible lamination and etching techniques, meeting the required manufacturing precision for integrated sensor-conductor structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This integration provides an additional user input mechanism while reducing space and component needs, enhancing assembly efficiency and reliability, and allowing for precise touch location and pressure detection.

Implementation Method 1

a sensor that is a resistive touch sensor formed by two layers of conductive traces formed within the display flex spaced apart from each other. Pressure applied to a front surface of the transparent lens that covers the display can cause the layers of conductive traces to contact each other, thereby activating the sensor.

Methodology Applied
Scientific EffectResistive touch sensing: Electrical Resistance

Data Source

PatentUS10271425B1Integrating a sensor into a flexible display circuit
Publication Date: 2019.04.23 GOOGLE LLC
  • US10271425B1 patent drawing
  • US10271425B1 patent drawing
  • US10271425B1 patent drawing

AI summary

Techniques, methods, systems, and other mechanisms are described for integrating a sensor into a flexible display circuit. In some implementations, a computing device includes a flexible printed circuit. The flexible printed circuit includes a first set of conductors that extend from a first end of the flexible printed circuit to a second end of the flexible printed circuit to connect a display layer of a display device to a processing device. The flexible printed circuit also includes a second set of conductors that at least partially define a sensor at a sensor portion of the flexible printed circuit that is between the first end of the flexible printed circuit and the second end of the flexible printed circuit.