Flexible Display Deformation Prevention via Groove Segmentation

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Solution Overview

Problem

Flexible display devices face deformation issues when the base substrate is removed during manufacturing, leading to wrinkles and instability in the flexible substrate, which affects the attachment of other elements and the device's rollability.

Innovation Solution

A flexible display device with a deformation-preventing layer in a receiving groove on the flexible substrate, which supports the substrate and prevents deformation, allowing for a thinner design and improved rollability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the base substrate is removed from the flexible display device, then the flexible substrate can be made thinner and more flexible, but the flexible substrate becomes deformed and wrinkled

Engineering Contradiction:
ImproveflexibilityVSAvoidstability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The flexible substrate is divided into a display area and a non-display area, with the deformation-preventing layer selectively applied only to the non-display area. This segmentation allows the display area to remain thin and flexible while the non-display area provides structural support to prevent deformation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deformation-preventing layer is applied locally only to the non-display area of the flexible substrate, not uniformly across the entire substrate. This local quality approach maintains flexibility in the display area while providing stability where needed for support.

Inventive Principle:
Principle #3Local quality

2Volume of moving object

If the base substrate is removed, then the device can be made thinner, but elements attached to the flexible substrate become unstable and separate

Engineering Contradiction:
ImprovethicknessVSAvoidreliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The flexible substrate is segmented into display and non-display areas, with the deformation-preventing layer applied only to the non-display area. This allows the overall device to be thinner while maintaining reliability through localized structural support.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deformation-preventing layer is applied locally to the non-display area, providing targeted reinforcement that prevents element separation and maintains reliability without increasing the overall thickness of the display area.

Inventive Principle:
Principle #3Local quality

3Stability of the object's composition

If a deformation-preventing layer is added to the flexible substrate, then the substrate stability is improved, but the device thickness increases

Engineering Contradiction:
ImprovestabilityVSAvoidthickness
Core Design Contradiction:
Stability of the object's compositionVSVolume of moving object

Solution Approach 1:

The flexible substrate is divided into display and non-display areas, with the deformation-preventing layer selectively applied only to the non-display area. This segmentation provides stability where needed while keeping the display area thin.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The deformation-preventing layer is applied locally only to the non-display area, providing structural stability without uniformly increasing the thickness across the entire device, thus maintaining a thin profile in the display region.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10788693B2Flexible display device and method for manufacturing thereof
Publication Date: 2020.09.29 LG DISPLAY CO LTD
  • US10788693B2 patent drawing
  • US10788693B2 patent drawing
  • US10788693B2 patent drawing

AI summary

A flexible display device is disclosed. The flexible display device may include a flexible substrate, a display device layer on a first surface of the flexible substrate, a receiving groove in a second surface of the flexible substrate, and a deformation-preventing layer in the receiving groove on the second surface of the flexible substrate.