Flexible Display Substrate Island Layout for Stress Relief

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Solution Overview

Problem

Existing display apparatuses, particularly flexible ones, face challenges in achieving a thin, lightweight, and low-power design while maintaining image quality and flexibility.

Innovation Solution

A display apparatus with a substrate featuring base portions, bridge portions, and sub-islands, where the bridge portions and sub-islands surround the base portions and are connected alternately, incorporating light-emitting elements on the sub-islands and wirings on the bridge portions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If light-emitting elements and driving circuits are integrated on the same substrate, then device complexity is reduced, but stress concentration increases and reliability deteriorates

Engineering Contradiction:
Improvestructure complexityVSAvoidstress resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The substrate is divided into multiple isolated islands, each containing light-emitting elements and their corresponding driving circuits. These islands are separated by gaps that prevent stress propagation, allowing each island to independently handle mechanical stress while maintaining functional integration within each island unit.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a planar integration approach to a three-dimensional island architecture. By stacking driving circuits vertically above light-emitting elements on each island and using multiple layers, the design achieves high integration density while the gaps between islands provide stress relief in the horizontal dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Weight of moving object

If the display apparatus is made thinner and lighter, then portability and flexibility improve, but structural strength and durability worsen

Engineering Contradiction:
Improvedisplay weightVSAvoidstructural strength
Core Design Contradiction:
Weight of moving objectVSStrength

Solution Approach 1:

The patent employs a thin-film substrate structure with multiple layered components including flexible circuit layers and encapsulation films. This allows the display to achieve thin and light characteristics while the distributed island architecture provides structural reinforcement without adding significant weight.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The display apparatus uses composite material structures with multiple functional layers including flexible substrates, encapsulation layers, and conductive materials. The combination of these materials provides both the required thinness and the necessary mechanical strength and durability.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If bridge portions connect base portions in multiple directions, then structural stability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidmanufacturing complexity
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The bridge structure is segmented into multiple directional components (first bridge portions and second bridge portions) that connect base portions along different axes. This segmentation allows for standardized manufacturing of each bridge type while achieving overall three-dimensional structural stability through their combination.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bridge portions incorporate curved or angled geometries to connect base portions in multiple directions. These curved structures provide structural stability by distributing loads in three dimensions while maintaining manufacturability through standard fabrication techniques for angled and curved features.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the flexibility and durability of the display apparatus, reduces stress concentration, and improves image quality by distributing the light-emitting elements and driving circuits effectively.

Implementation Method 1

a light-emitting element located on each of the sub-islands

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS20250133889A1Display apparatus
Publication Date: 2025.04.24 SAMSUNG DISPLAY CO LTD
  • US20250133889A1 patent drawing
  • US20250133889A1 patent drawing
  • US20250133889A1 patent drawing

AI summary

A display apparatus includes a substrate including base portions arranged in a first direction and a second direction, a first bridge portion connecting the base portions arranged in the first direction, a second bridge portion connecting the base portions arranged in the second direction, and sub-islands protruding from the base portions, where openings are defined between the base portions, a first wiring located on the first bridge portion, a second wiring located on the second bridge portion, and a light-emitting element located on each of the sub-islands.