Multi-segment Rolling Elements for Flexible Display Modules

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Solution Overview

Problem

The roller of the sliding screen in flexible display modules is prone to deformation, leading to jamming and increased sliding load due to the initial tension applied to the flexible display panel.

Innovation Solution

A flexible display module design that replaces traditional rollers with multi-segment rolling elements, which are evenly stressed and supported, reducing the likelihood of deformation and jamming.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If initial tension is applied to the flexible display panel to eliminate curl marks, then the curl marks are eliminated, but the roller is deformed causing jamming and increased sliding load

Engineering Contradiction:
Improvecurl mark eliminationVSAvoidroller operation smoothness
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The roller is divided into multiple rolling elements arranged in sequence along the axial direction, with each rolling element supported at both ends on the fixing bracket. This segmentation distributes the tension force evenly across multiple support points, preventing deformation at any single location while maintaining the ability to eliminate curl marks through initial tension application.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single long roller is used to support the flexible display panel, then the structure is simple, but the roller is prone to deformation under initial tension

Engineering Contradiction:
Improveroller structure simplicityVSAvoidroller deformation resistance
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The roller is segmented into multiple rolling elements supported at both ends, transforming the single long support structure into multiple shorter supported segments. This reduces the span between support points, increasing the bending moment capacity and resistance to deformation under initial tension while maintaining structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support structure transitions from a single-point suspension to a distributed multi-point support system along the axial dimension. By adding support points in the axial direction, the structural rigidity is enhanced without increasing the radial or lateral complexity of the roller design.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Device complexity

If the roller is suspended in the middle to reduce complexity, then the structure is simpler, but the roller deforms and causes jamming

Engineering Contradiction:
Improveroller support structureVSAvoidroller rotation smoothness
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The roller is segmented into multiple elements with intermediate support points, eliminating the suspended middle section. Each rolling element is supported at both ends, ensuring continuous contact with the fixing bracket and preventing rotation jamming while maintaining operational smoothness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rolling elements are pre-supported at both ends on the fixing bracket before operation. This preliminary support configuration prevents deformation during the initial tension application and subsequent operation, ensuring smooth rotation from the outset without requiring complex active correction mechanisms.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of multi-segment rolling elements prevents deformation and jamming, resulting in reduced sliding load and improved smooth operation of the flexible display module.

Implementation Method 1

each of the rolling elements is rotatably connected to the fixing bracket

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS20250168996A1Flexible display module and electronic device
Publication Date: 2025.05.22 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US20250168996A1 patent drawing
  • US20250168996A1 patent drawing
  • US20250168996A1 patent drawing

AI summary

A flexible display module and an electronic device are provided. The flexible display module includes a fixing bracket; a rolling unit disposed on the fixing bracket. The rolling unit includes at least two rolling elements, axial directions of the at least two rolling elements are parallel to each other, and the at least two rolling elements are arranged in sequence along the axial directions, each of the rolling elements is rotatably connected to the fixing bracket, and both ends of each of the rolling elements are supported on the fixing bracket.