Flexible Display Reel Mechanism for Peeling Prevention

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Solution Overview

Problem

The existing curling technology for flexible display panels is limited by partial peeling due to increased curling thickness and differences in film stresses between inner and outer layers, restricting the application of curling displays.

Innovation Solution

A display device with two reels, one at each end of the flexible display screen, that rotate to curl and uncurl the screen simultaneously, assisted by an auxiliary shaft, to manage stress and prevent peeling, driven by a motor and controlled by a circuit board system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single reel is used to curl the flexible display screen, then the device structure is simple, but the difference in film stresses between inner and outer panels increases causing partial peeling

Engineering Contradiction:
Improvereel structureVSAvoidpeeling resistance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The single reel structure is segmented into two separate reels (first reel and second reel) positioned at opposite ends of the flexible display screen. Each reel independently manages the curling stress at its respective end, dividing the stress management function to prevent the stress concentration and peeling that occurs with a single reel system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the flexible display screen are treated differently by assigning dedicated reels to each end. The first reel manages stress at one end while the second reel manages stress at the opposite end, allowing localized stress control that prevents the uniform stress distribution problems that lead to peeling in single-reel systems.

Inventive Principle:
Principle #3Local quality

2Shape

If the number of curling turns is increased, then the curling diameter is reduced, but the curling thickness increases causing larger film stress differences

Engineering Contradiction:
Improvecurling diameterVSAvoidfilm stress difference
Core Design Contradiction:
ShapeVSStress or pressure

Solution Approach 1:

The total curling turns are segmented between two reels at opposite ends of the flexible display screen. Instead of all turns concentrating at one location, the turns are distributed across both reels, which reduces the cumulative thickness and stress difference at any single point while maintaining the desired small curling diameter.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11955035B2Display device
Publication Date: 2024.04.09 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11955035B2 patent drawing
  • US11955035B2 patent drawing

AI summary

The present invention provides a display device, wherein by arranging reels at opposite ends of the flexible display screen, a difference in curling lengths between laminated films of the flexible display screen caused by an increase in a number of curling turns during curling can be effectively relieved. In addition, one end of the inner roll can reduce the stress generated at one end of the outer roll, thereby preventing the layers from falling off, which is beneficial to increase the service life of the flexible display screen.