Flexible Display Crack Detection Using Segmented Resistance Lines

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Solution Overview

Problem

Flexible electronic displays, such as organic light-emitting diode displays, face challenges in durability due to mishandling and stress from bending, which can lead to damage during fabrication or drop events, necessitating effective strain and crack detection mechanisms.

Innovation Solution

Integration of strain sensing resistors and temperature compensation resistors on the bent tail portion of the display, along with crack detection circuitry, to monitor resistance changes and detect cracks, utilizing meandering metal traces and resistance measurement circuitry within the display driver integrated circuit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If flexible display is bent to fit compact housing, then adaptability is improved, but reliability deteriorates due to damage from mishandling and stress

Engineering Contradiction:
Improvedisplay flexibilityVSAvoiddisplay durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies preliminary action by integrating strain sensing resistors and crack detection circuitry into the display before it is installed in the device. These sensors are positioned in advance in the bent tail portion to detect potential damage from mishandling or stress during fabrication and normal use, allowing preventive measures to be taken before actual damage occurs.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If strain sensing resistors are added to monitor stress, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedamage detection capabilityVSAvoidcircuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the crack detection functionality with the existing display driver integrated circuit. The resistance measurement circuitry is integrated into the same IC that drives the display pixels, eliminating the need for a separate detection circuit and reducing overall device complexity while maintaining reliable strain and crack monitoring capabilities.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The display driver integrated circuit is designed to perform multiple functions: it drives the display pixels normally and simultaneously measures the resistance of strain sensing resistors and crack detection lines. This multi-functionality reduces the need for additional dedicated circuits and components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If crack detection line spans entire peripheral edge, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvecrack detection accuracyVSAvoidmonitoring circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the crack detection line into multiple sections by placing switches at various positions along the peripheral edge. These switches can selectively connect different segments to the measurement circuit, allowing the long detection line to be measured in manageable portions and enabling identification of specific crack locations.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces dynamic switching capability to the crack detection system. The switches can be selectively closed to shorten the signal path length by various amounts, dynamically adjusting which segments are being measured. This allows sequential measurement of different portions of the crack detection line.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time strain measurement and crack detection, enhancing the durability and reliability of flexible displays by characterizing stress and identifying potential damage, thereby preventing further damage during assembly and normal use.

Implementation Method 1

A strain sensing resistor may be formed on the bent tail portion of the flexible display to gather strain measurements

Methodology Applied
Scientific EffectStrain sensing: Piezoresistive Effect

Implementation Method 2

Crack detection circuitry in the display driver integrated circuit may monitor the resistance of the crack detection line to detect cracks

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS11087670B2Electronic device display with monitoring circuitry utilizing a crack detection resistor
Publication Date: 2021.08.10 APPLE INC
  • US11087670B2 patent drawing
  • US11087670B2 patent drawing
  • US11087670B2 patent drawing

AI summary

An electronic device may have a flexible display such as an organic light-emitting diode display. A strain sensing resistor may be formed on a bent tail portion of the flexible display to gather strain measurements. Resistance measurement circuitry in a display driver integrated circuit may make resistance measurements on the strain sensing resistor and a temperature compensation resistor to measure strain. A crack detection line may be formed from an elongated pair of traces that are coupled at their ends to form a loop. The crack detection line may run along a peripheral edge of the flexible display. Crack detection circuitry may monitor the resistance of the crack detection line to detect cracks. The crack detection circuitry may include switches that adjust the length of the crack detection line and thereby allow resistances to be measured for different segments of the line.