Flexible Display Warpage Prevention via Segmented Support

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Solution Overview

Problem

Flexible display panels with flexible substrates tend to warp during operation, compromising display quality and user comfort due to the need to balance flexibility in storage and stiffness in extended states.

Innovation Solution

A display apparatus comprising a cover, slide rail component with elastic elements and bumps, and a support component with hollow portions, which fixes the sliding block on a rail and reduces stress on the connection surface by allowing the flexible display component to bend in conformity with a guide roller, enhancing flatness and resistance to external forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a flexible substrate is used to enhance flexibility and impact resistance, then flexibility and durability are improved, but the display panel becomes prone to warpage during operation

Engineering Contradiction:
Improveflexibility and impact resistanceVSAvoiddisplay surface flatness
Core Design Contradiction:
StrengthVSStability of the object's composition

Solution Approach 1:

The support component is divided into multiple first support portions and second support portions that are distributed across the display panel. These segmented support structures provide localized reinforcement without compromising the overall flexibility of the flexible substrate, effectively preventing warpage while maintaining the required flexibility.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support component is strategically positioned at specific locations where warpage is most likely to occur during display panel operation. By providing targeted support only where needed rather than uniformly across the entire panel, the design maintains flexibility in non-critical areas while preventing warpage in critical regions.

Inventive Principle:
Principle #3Local quality

2Length of moving object

If the flexible display panel is made thinner to improve flexibility, then flexibility is enhanced, but the panel becomes more susceptible to warpage and deformation

Engineering Contradiction:
Improvepanel thicknessVSAvoidstructural stability
Core Design Contradiction:
Length of moving objectVSStability of the object's composition

Solution Approach 1:

The support component is segmented into multiple discrete support portions rather than a single continuous structure. This segmentation allows the thin flexible panel to maintain its flexibility while receiving distributed support at multiple locations, preventing warpage without requiring increased thickness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support component appears to be constructed from materials with different mechanical properties than the flexible substrate, creating a composite structure that combines the flexibility of the thin substrate with the rigidity needed to prevent warpage, thereby maintaining both thinness and structural stability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution stabilizes the flexible display panel, preventing warpage and improving user comfort by fixing the sliding block and reducing stress on the connection surface, thus maintaining optimal display quality and operation comfort.

Implementation Method 1

the at least one first elastic element of the display apparatus has a deformation

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Data Source

PatentUS10743427B2Display apparatus
Publication Date: 2020.08.11 AU OPTRONICS CORP
  • US10743427B2 patent drawing
  • US10743427B2 patent drawing
  • US10743427B2 patent drawing

AI summary

A display apparatus including a cover, a slide rail component and a flexible display component is provided. The slide rail component is disposed under the cover. The slide rail component includes a first rail, at least one first elastic element, at least one first bump and a first sliding block. The first rail has at least one recess. The first elastic element and the first bump are disposed in the first recess. The first bump is disposed between the cover and the first elastic element. The flexible display component has a first edge. A portion of the first edge is fixed to the first sliding block and disposed between the cover and the first sliding block. A display apparatus including a flexible display component, a support component and a guide roller is also provided.