Flexible Display Support Structure for Smooth Screen Expansion

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Solution Overview

Problem

Electronic devices with flexible displays require a display support structure that allows seamless expansion of the screen while ensuring smooth and gentle movement.

Innovation Solution

The electronic device incorporates a flexible display with a plate having alternating thick and thin portions, and a lattice structure with openings, supported by first and second housing members that enable sliding and retracting of the display sections, forming a seamless screen.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If a flexible display is made withdrawable to expand the screen, then the screen area is increased, but the movement smoothness and gentleness deteriorate

Engineering Contradiction:
Improvescreen areaVSAvoidmovement smoothness
Core Design Contradiction:
Area of moving objectVSEase of operation

Solution Approach 1:

The plate is divided into multiple thickness regions (first portion with first thickness, second portion with second thickness greater than the first thickness) that are repeatedly arranged along one surface connected to the rear surface of the flexible display. This segmentation allows different regions to provide different levels of support, enabling smooth and gentle movement while maintaining screen expansion capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the plate have different thicknesses to provide localized support characteristics. The thicker second portions provide structural support where needed, while the thinner first portions allow for smoother flexing and movement, creating local quality variations that improve overall movement smoothness.

Inventive Principle:
Principle #3Local quality

2Stability of the object's composition

If a support structure is added to enable seamless screen expansion, then the screen continuity is improved, but the device complexity increases

Engineering Contradiction:
Improvescreen continuityVSAvoidstructure complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The plate integrates multiple functions into a single component: it provides structural support, enables seamless screen expansion, and facilitates smooth movement all through one element. The plate is disposed on the rear surface of the flexible display and includes openings, combining support and flexibility functions in a merged structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The plate serves multiple purposes simultaneously: it supports the flexible display from the rear surface, enables the display to be withdrawable for screen expansion, provides structural integrity through its thickness variations, and maintains screen continuity. This multi-functionality reduces the need for separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If a plate with varying thickness is used to support the flexible display, then the movement gentleness is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvemovement gentlenessVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The plate is segmented into first portions and second portions with different thicknesses that are repeatedly arranged. This segmentation can be achieved through modern manufacturing techniques such as injection molding or additive manufacturing, which can create complex thickness variations in a single manufacturing step, reducing overall manufacturing complexity despite the varying thickness requirement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plate may include a lattice structure with openings, creating a composite structure that achieves varying effective thickness while maintaining manufacturability. This composite approach allows complex geometry to be produced using standard manufacturing processes for lattice structures.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS20250338410A1Electronic device including flexible display and display support structure, and manufacturing method of display support structure
Publication Date: 2025.10.30 SAMSUNG ELECTRONICS CO LTD
  • US20250338410A1 patent drawing
  • US20250338410A1 patent drawing
  • US20250338410A1 patent drawing

AI summary

Electronic devices may include a flexible display and a plate. The flexible display may be configured to be at least partially withdrawable from the internal space of the electronic device. The plate may be disposed on a rear surface of the flexible display. In the plate, a first portion of a first thickness and a second portion of a second thickness thicker than the first thickness may be repeatedly arranged based on one surface of the plate connected to the rear surface of the flexible display. The plate may include a plurality of openings formed on the first portion. The first portion and the second portion may be integrally formed, and may include or be formed from the same material.