Flexible Display Folding Mechanism With Variable-Radius Bending

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Solution Overview

Problem

Flexible display screens suffer from 'dead folding' or stretching issues during the folding process, leading to display failures.

Innovation Solution

A device with a screen movable supporting component and a bending driving mechanism that performs a variable radius rotation around a fixed rotating shaft, utilizing a cam with a variable curvature to adjust the rotation radius based on the bending angle, reducing stress and preventing display failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a flexible display screen is folded using a conventional fixed-radius bending mechanism, then the folding structure is simple, but the display screen experiences dead folding or stretching in the folding region causing display failure

Engineering Contradiction:
Improvedisplay functionalityVSAvoidbending mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by transitioning from a fixed-radius bending mechanism to a variable-radius bending mechanism. The bending mechanism dynamically adjusts its rotation radius based on the bending angle, with the rotation radius decreasing as the bending angle increases. This dynamic adjustment ensures that the flexible display screen undergoes smooth deformation without dead folding or stretching, thereby maintaining display functionality while managing the increased mechanical complexity through controlled motion profiles.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements parameter changes by varying the rotation radius parameter during the folding process. Instead of maintaining a constant rotation radius, the system changes the rotation radius parameter as a function of the bending angle. This parameter change allows the bending mechanism to adapt to different stages of folding, preventing stress concentration and deformation issues that would otherwise cause display failure.

Inventive Principle:
Principle #35Parameter changes

2Stress or pressure

If the rotation radius is kept constant during folding, then the bending mechanism is simpler, but stress concentration occurs leading to dead folding or stretching

Engineering Contradiction:
Improvestress distributionVSAvoidvariable radius mechanism
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The mechanism dynamically adjusts the rotation radius during the folding process, creating a variable-radius bending path. This dynamic adjustment redistributes the stress along the folding region by preventing both excessive stress concentration (which causes dead folding) and insufficient stress (which causes stretching). The rotation radius is specifically designed to decrease as the bending angle increases, optimizing stress distribution throughout the folding sequence.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs curved geometry principles by implementing a variable rotation radius that creates a non-circular bending path. Instead of folding along a fixed circular arc, the display screen follows a variable curvature path where the radius of curvature changes with the bending angle. This variable curvature approach better matches the natural deformation characteristics of flexible materials, reducing stress concentration and preventing dead folding.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Reliability

If a variable radius rotation is implemented to prevent dead folding, then display functionality is maintained, but the bending mechanism becomes more complex

Engineering Contradiction:
Improvedisplay functionalityVSAvoidbending mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bending mechanism is designed with dynamic characteristics, where the rotation radius is not fixed but varies continuously during the folding process. This dynamic behavior is achieved through a mechanism that couples the rotation radius with the bending angle, ensuring that the radius decreases as the angle increases. This dynamic adjustment maintains display functionality by preventing dead folding and stretching while managing the inherent complexity through systematic design.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The mechanism incorporates preliminary action by pre-planning the variable radius profile based on the expected bending angle. The rotation radius is predetermined as a function of the bending angle, allowing the system to follow an optimized folding path from the outset. This preliminary configuration of the variable radius profile ensures that stress is properly distributed throughout the folding process, preventing display failure before it occurs.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device ensures smooth folding and unfolding of flexible displays by managing stress, thereby maintaining normal display functionality.

Implementation Method 1

a cam having an arcuate surface with a variable radius of curvature; and a driving mechanism, configured to drive the screen movable supporting component to rotate along the arcuate surface of the cam

Methodology Applied
Scientific EffectCam mechanism: Cam

Data Source

PatentEP3723071B1Apparatus for automatically folding flexible display screen
Publication Date: 2025.08.13 YUNGU GUAN TECH CO LTD
  • EP3723071B1 patent drawingFigure 1
  • EP3723071B1 patent drawingFigure 2~3
  • EP3723071B1 patent drawingFigure 4~5

AI summary

The present application provides a device for automatically folding a flexible display screen, including: a screen movable supporting component, configured to support a portion of the flexible display screen; a bending driving device, configured to drive the screen movable supporting component to perform a variable radius rotation to perform a bending action of the flexible display screen. The larger a bending angle of the flexible display screen is, the smaller a rotation radius of the screen movable supporting component is.