Flexible Display Device Wiring Substrate Integration

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Solution Overview

Problem

Current display devices, such as LCDs and AMOLEDs, face challenges like slow response time, short lifespan, and limited flexibility, while semiconductor light emitting devices offer potential for flexible displays but require complex wiring processes and thick substrates.

Innovation Solution

A flexible display device using semiconductor light emitting devices with a simplified wiring structure, featuring a plurality of semiconductor light emitting devices on a wiring substrate connected via a conductive adhesive layer and electrodes, allowing for reduced thickness and enhanced flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If semiconductor light emitting devices are used for flexible displays, then flexibility and lifespan are improved, but wiring process complexity and substrate thickness increase

Engineering Contradiction:
ImprovelifespanVSAvoidwiring process complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The patent merges the connection part with the wiring substrate by forming conductive layers directly on the substrate. The first conductive layer is formed of the same material as the first conductive electrode, and the second conductive layer is formed of the same material as the second conductive electrode, integrating the connection function into the substrate structure rather than using separate complex wiring processes

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wiring substrate serves multiple functions: it provides mechanical support, electrical connection, and structural integration for the semiconductor light emitting devices. The conductive layers on the substrate simultaneously act as connection paths and structural elements, reducing overall device complexity while maintaining the improved lifespan of semiconductor devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If semiconductor light emitting devices are used for flexible displays, then flexibility is improved, but wiring process complexity increases

Engineering Contradiction:
ImproveflexibilityVSAvoidwiring process complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connection part is merged with the wiring substrate through direct formation of conductive layers on the substrate. This integration simplifies the overall structure by eliminating separate complex wiring processes, allowing the device to maintain flexibility while reducing wiring complexity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wiring substrate and conductive layers are designed as thin, flexible structures that can be bent and warped. The integrated connection structure follows the flexible substrate, enabling the entire assembly to adapt to curved surfaces without compromising electrical connectivity or increasing complexity

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of manufacture

If conventional wiring structure is used, then manufacturing is simpler, but device thickness increases

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddevice thickness
Core Design Contradiction:
Ease of manufactureVSLength of stationary object

Solution Approach 1:

The patent transitions from a conventional planar wiring structure to a vertically stacked configuration where conductive layers are formed directly on the wiring substrate in the thickness direction. This dimensional reorganization reduces the horizontal footprint and allows for a more compact, thinner overall device structure while maintaining manufacturing feasibility through sequential layer formation

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Speed

If conventional display devices (LCD, AMOLED) are used, then manufacturing is mature, but response time is slow and flexibility is limited

Engineering Contradiction:
Improveresponse timeVSAvoidflexibility
Core Design Contradiction:
SpeedVSAdaptability or versatility

Solution Approach 1:

The patent changes the fundamental material parameter from liquid crystals or organic compounds to inorganic semiconductor materials. This parameter change enables faster response times due to the inherent properties of semiconductor light emitting devices, while the flexible substrate and integrated connection structure simultaneously enable bending and warping capabilities that conventional rigid displays cannot achieve

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the creation of a flexible, thin, and lightweight display device with improved response time and lifespan, capable of being warped, bent, or rolled without compromising display quality, while simplifying the wiring process and reducing material thickness.

Implementation Method 1

a first conductive electrode on the first conductive semiconductor layer; and a second conductive electrode on the second conductive semiconductor layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

connected via a conductive adhesive layer and electrodes

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

semiconductor light emitting devices

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Implementation Method 4

semiconductor light emitting devices on a wiring substrate

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS9842764B2Display device using semiconductor light emitting devices and method for manufacturing the same
Publication Date: 2017.12.12 LG ELECTRONICS INC
  • US9842764B2 patent drawing
  • US9842764B2 patent drawing
  • US9842764B2 patent drawing

AI summary

A display device including a plurality of semiconductor light emitting devices on a wiring substrate; a connection part on the wiring substrate and configured to electrically-connect the plurality of semiconductor light emitting devices to the wiring substrate. Further, each of the plurality of semiconductor light emitting devices includes a first conductive semiconductor layer; a second conductive semiconductor layer overlapped with the first conductive semiconductor layer; a first conductive electrode on the first conductive semiconductor layer; and a second conductive electrode on the second conductive semiconductor layer. In addition, the connection part includes a first conductive layer formed of a same material as the first conductive electrode and a second conductive layer formed of a same material as the second conductive electrode.