Flexible Drug Container Anti-Pinch Roller Mechanism

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current drug delivery systems for long-term, continuous or semi-continuous intravenous drug delivery face challenges such as hold-up volume issues, where drug product becomes trapped in the container, leading to inaccurate dosages, patient anxiety, and waste, due to premature collapse or blockage of the drug container under pressure.

Innovation Solution

The use of a drug delivery device with a flexible container and anti-sealing/anti-pinching features, such as grooves or textured surfaces, and a pressurized vessel with a roller mechanism or inflatable secondary bag to ensure minimal residual volume and prevent premature collapse, allowing for continuous and reliable drug delivery even when the container is folded or pinched.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a flexible drug container is used for long-term intravenous delivery, then portability and wearability are improved, but the container may become sealed or pinched causing hold-up volume and inaccurate dosing

Engineering Contradiction:
ImproveportabilityVSAvoiddosage accuracy
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The patent employs a flexible drug container that can be worn by patients for long-term intravenous delivery. The flexibility enables portability and wearability while maintaining drug delivery functionality over extended periods.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

A pump assembly acts as an intermediary device between the flexible container and the patient's vein. The pump controls and regulates drug delivery, preventing hold-up volume issues that would otherwise occur due to container sealing or pinching, thereby ensuring accurate dosing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If pressure is applied to the drug container to maintain flow, then delivery continuity is improved, but the container may collapse or block causing hold-up volume

Engineering Contradiction:
Improvedelivery continuityVSAvoiddosage accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The pump assembly monitors and regulates pressure applied to the flexible container during drug delivery. This feedback mechanism ensures continuous delivery while preventing excessive pressure that would cause container collapse or blockage, thereby avoiding hold-up volume and maintaining dosage accuracy.

Inventive Principle:
Principle #23Feedback

3Volume of moving object

If the container is made compact for wearable applications, then device size is reduced, but the container may pinch or seal causing hold-up volume

Engineering Contradiction:
Improvedevice sizeVSAvoiddosage accuracy
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The pump assembly serves as a mediator between the compact flexible container and the delivery system. It actively manages drug flow to prevent pinching or sealing issues that arise from the container's compact wearable design, ensuring accurate dosing despite the reduced device size.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures complete and accurate delivery of the drug product, reducing patient anxiety and waste, while maintaining the convenience and portability of wearable drug delivery systems by preventing the formation of isolated fluid pouches and allowing for high-pressure handling without blockage.

Implementation Method 1

a pressurized vessel to apply pressure to the flexible container to eject any trapped drug product and prevent premature collapse

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

a roller mechanism to apply mechanical force to the flexible container to maintain its shape and prevent pinching

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS20220401643A1Drug product container and drug delivery system
Publication Date: 2022.12.22 AMGEN INC
  • US20220401643A1 patent drawing
  • US20220401643A1 patent drawing
  • US20220401643A1 patent drawing

AI summary

A drug delivery device includes a drug product container, a pressurized vessel, and an urging member. The drug product container can have at least one flexible wall and defining a cavity configured to contain a drug product. The pressurized vessel can contain a gas under pressure. And the urging member is in working connection with the pressurized vessel such that, upon at least partial release of the gas under pressure, the urging member moves from a first portion of the drug product container to a second portion, thereby ejecting at least a portion of the drug product from the drug product container.