Flexible ECG Wearable Structure for Waterproof Battery Access

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Solution Overview

Problem

Existing wearable biomedical devices for monitoring physiological parameters are bulky, uncomfortable, prone to incorrect use, and suffer from issues related to water exposure, lack of standardization, and high maintenance costs.

Innovation Solution

A biomedical device with a solid body comprising a first and second rigid portion connected by a flexible connection portion, accommodating control circuitry, and using standardized ECG electrodes, which allows for deformable attachment to the body, is impermeable, and features a safety mechanism for battery access.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the device uses a voluminous main body and patch to ensure proper function, then the device can perform accurate physiological monitoring, but the patient experiences discomfort and limited freedom of movement

Engineering Contradiction:
Improvephysiological monitoring accuracyVSAvoidpatient comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device is divided into a reusable main body unit and a disposable patch unit. The patch contains only the necessary sensing electrodes and adhesive substrate, while the main body contains the processing electronics. This segmentation allows the patch to be small and comfortable for the patient, while the main body can be larger but is not worn directly on the skin.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bulky components (main body with processing electronics, battery, and processing circuitry) are extracted from the wearable patch and placed in a separate unit that is not directly attached to the patient's body. Only the essential sensing elements remain in the patch, significantly reducing the burden on the patient.

Inventive Principle:
Principle #2Taking out (Extraction)

2Object-affected harmful factors

If the device is made impermeable to protect against water and humidity, then the device can be worn during showering and sweating, but the battery cannot be recharged or replaced easily

Engineering Contradiction:
Improvewater and humidity resistanceVSAvoidbattery access
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patch is designed as a disposable component that is discarded after a single use or when battery power is depleted. This eliminates the need for complex impermeable sealing and battery replacement mechanisms, as the entire unit is replaced rather than maintained. The main body remains reusable and can be properly sealed.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Reliability

If the device uses customized non-standardized components, then the device can be optimized for specific applications, but the total cost increases and parts availability becomes difficult

Engineering Contradiction:
Improveapplication-specific optimizationVSAvoidcost and parts availability
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The main body unit is designed with universal interfaces and protocols that can work with different types of patches for various applications (ECG, EEG, EMG, etc.). The processing electronics and communication interfaces are standardized, allowing the same main body to support multiple sensing applications by simply changing the disposable patch.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Ease of operation

If the device is attached very accurately to reduce discomfort, then the patient comfort improves, but the device requires medical personnel intervention and increases patient visits

Engineering Contradiction:
Improvepatient comfortVSAvoidpatient visits to healthcare facilities
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The device is designed to be easily applied and removed by the patient themselves without requiring medical personnel. The patch has simple adhesive application, and the magnetic coupling between patch and main body allows for easy attachment and detachment. This self-service capability eliminates the need for frequent medical visits for device adjustment or replacement.

Inventive Principle:
Principle #25Self-service

5Duration of action of moving object

If the main body has electrical connection holes for battery recharging, then the battery can be recharged, but the device becomes permeable and requires complex sterilization procedures

Engineering Contradiction:
Improvebattery rechargeabilityVSAvoidwater and humidity resistance
Core Design Contradiction:
Duration of action of moving objectVSObject-affected harmful factors

Solution Approach 1:

The battery is contained within a disposable patch that is discarded after use. This eliminates the need for rechargeable batteries and their associated connection holes in the wearable portion. The main body remains sealed and waterproof, requiring only simple wiping for cleaning rather than complex sterilization procedures.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Data Source

PatentUS12465264B2Wearable biomedical device for acquiring physiological parameters of a patient, with safety mechanism
Publication Date: 2025.11.11 STMICROELECTRONICS SRL
  • US12465264B2 patent drawing
  • US12465264B2 patent drawing
  • US12465264B2 patent drawing

AI summary

The present disclosure is directed to a solid body for a biomedical device, wearable by a patient and configured to acquire one or more physiological parameters of the patient. The solid body includes a first rigid portion, a second rigid portion and a connection portion of flexible type which couples the first and the second rigid portions to each other; and a control circuitry accommodated inside the first and/or the second rigid portions. The connection portion is interposed between the first and the second rigid portions, is integral therewith and is deformable so as to allow a relative movement of the first and the second rigid portions. The first and the second rigid portions are physically couplable to a first and to a second ECG electrode to couple the solid body to the torso of the patient. When the rigid portions are coupled to the ECG electrodes, the control circuitry is electrically coupled to the ECG electrodes and is configured to acquire, through the ECG electrodes, respective electrical signals indicative of said one or more physiological parameters.