Flexible Edge-Lit Waveguide with Cavity Topologies for Compact Light Collimation

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Solution Overview

Problem

Conventional optical systems for collecting and distributing light are inefficient, particularly in compact applications, as they require bulky structures and additional optics, leading to increased cost and volume, and fail to achieve efficient light collimation when extracting light from a waveguide through its longitudinal face.

Innovation Solution

A compact light collection and distribution system using a planar waveguide with integrated light deflecting and collimating elements, such as prismatic grooves and lenses, that redirect and collimate light through total internal reflection, allowing efficient light collection and distribution with minimal space consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional reflective mirrors or refractive lenses are used to collect and focus light, then light collection efficiency is improved, but device volume and structural complexity increase substantially

Engineering Contradiction:
Improvelight collection efficiencyVSAvoiddevice volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The patent combines the light collection function and light guiding function into a single integrated waveguide structure. The waveguide itself acts as both the collecting element and the guiding element, eliminating the need for separate mirrors or lenses. This merging of functions directly reduces device volume while maintaining light collection efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide structure performs multiple functions simultaneously: it collects light from a broad spectrum, guides light through total internal reflection, and can be configured for various illumination patterns. This multi-functionality eliminates the need for multiple separate optical components, thereby reducing overall device volume.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If additional optical elements such as lenses and mirrors are added to collect light over a large area, then light collection capability is improved, but system cost and volume increase

Engineering Contradiction:
Improvelight collection capabilityVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the light collection and guidance functions into a single waveguide structure, eliminating the need for separate lenses and mirrors. This integration directly reduces system complexity while maintaining the ability to collect light over a large area.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The waveguide structure is designed to be self-sufficient for light collection and guidance without requiring external optical components. The waveguide itself provides the necessary optical functions, reducing both system complexity and cost.

Inventive Principle:
Principle #25Self-service

3Productivity

If luminescent centers are used to trap incident radiation in a light guide, then light trapping efficiency is improved, but light transparency and efficiency decrease due to absorption and scattering of trapped light

Engineering Contradiction:
Improvelight trapping efficiencyVSAvoidlight transparency
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces luminescent centers with a reflective optical system using total internal reflection at the waveguide boundaries. This substitution eliminates the absorption and scattering problems associated with luminescent materials while maintaining light trapping efficiency through geometric optical principles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses total internal reflection to control light propagation, effectively changing the optical path without absorbing or scattering light. This approach maintains light transparency and efficiency while achieving light trapping, in contrast to the absorption-based mechanism of luminescent centers.

Inventive Principle:
Principle #32Color changes

4Productivity

If holographic concentrators are used to bend incident light by diffraction, then light concentration is improved, but light loss increases due to re-coupling at each bounce

Engineering Contradiction:
Improvelight concentrationVSAvoidlight loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent replaces diffraction-based holographic concentrators with a reflective system using total internal reflection. This substitution eliminates the light loss associated with re-coupling at holographic layers while maintaining light concentration capability through geometric optical principles.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent converts the potential harm of light loss into a benefit by using total internal reflection, which is a lossless mechanism. The waveguide geometry is designed to trap light efficiently without the energy loss problems of diffraction-based systems.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

5Ease of operation

If conventional optical systems are used to extract light from waveguide through longitudinal face, then light extraction is achieved, but collimation quality is insufficient

Engineering Contradiction:
Improvelight extraction capabilityVSAvoidcollimation quality
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent introduces local optical elements (lenses or reflective surfaces) at specific locations within the waveguide to improve collimation quality. These localized modifications provide precise control over light extraction and collimation without requiring complete redesign of the entire waveguide system.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves efficient light collimation and distribution with reduced system size and cost, enabling uniform light distribution and improved performance in space-limited applications.

Implementation Method 1

propagate the received light through the planar waveguide by optical transmission and total internal reflection

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

A compact light collection and distribution system using a planar waveguide with integrated light deflecting and collimating elements, such as prismatic grooves and lenses, that redirect and collimate light

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240027675A1Thin and flexible edge-lit waveguide illumination systems with complex surface topologies and light converting properties
Publication Date: 2024.01.25 S V V TECH INNOVATIONS INC
  • US20240027675A1 patent drawing
  • US20240027675A1 patent drawing
  • US20240027675A1 patent drawing

AI summary

An edge-lit waveguide illumination system with a thin, flexible layer of optically transmissive material designed for guiding light through optical transmission and total internal reflection. The system features a randomized two-dimensional pattern of discrete cavities formed on its back surface, and an array of linear cylindrical lenses on its front surface. Light is emitted by a plurality of LEDs positioned along a light input edge. A sheet of reflective material is positioned coextensively on the back surface. At least one cavity features a curved wall with a specific angle. Additional components may include a photoresponsive layer, a heat-dissipating metallic substrate with side-emitting LEDs, and optical adhesives or encapsulants. The system may also incorporate luminescent centers and/or a light-diffusing layer for altering light characteristics.