Flexible Organic EL Display Protective Member with Slidable Layers

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Solution Overview

Problem

Flexible organic EL display devices face a trade-off between mechanical strength and flexibility due to the limitations of thin protective plates, where increasing the thickness of the protective plate to enhance mechanical strength reduces the bend radius and flexibility.

Innovation Solution

A protective member with multiple stacked layers that are mutually slidable is used, allowing the organic EL display panel and one of the protective layers to be fixed together, thereby increasing the thickness of the protective member without compromising flexibility, thus enhancing mechanical strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the thickness of the protective plate is increased to enhance mechanical strength, then the mechanical strength is improved, but the bend radius increases and flexibility is reduced

Engineering Contradiction:
Improvemechanical strengthVSAvoidbend radius
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The protective plate is divided into multiple thin protective layers stacked together, where each layer can slide relative to the others during bending. This segmentation allows the total thickness to be increased for mechanical strength while maintaining flexibility through inter-layer slippage that prevents crack propagation.

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If a thin protective plate is used to maintain flexibility, then the bend radius is reduced and flexibility is improved, but the mechanical strength is insufficient

Engineering Contradiction:
Improvebend radiusVSAvoidmechanical strength
Core Design Contradiction:
Length of moving objectVSStrength

Solution Approach 1:

Multiple protective layers are stacked to form a composite structure where each layer contributes to mechanical strength while the collective structure maintains flexibility. The composite nature allows thin individual layers to provide protection without requiring a single thick rigid layer.

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10411207B2Organic EL display device
Publication Date: 2019.09.10 SHARP KK
  • US10411207B2 patent drawing
  • US10411207B2 patent drawing
  • US10411207B2 patent drawing

AI summary

An organic EL display device (1) includes: an organic EL display panel (2) including a flexible plastic substrate and an organic EL element formed on the plastic substrate; and a protective member (3) provided on the organic EL display panel (2), the protective member (3) being bendable. The protective member (3) includes a plurality of protective layers (3a) to (3e) stacked so as to be mutually slidable. The organic EL display panel (2) and the protective layer (3a) being in contact with the organic EL display panel (2) are fixed to each other.