Flexible Electrode Actuator With Restraining Members for Mechanical Work

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Solution Overview

Problem

Conventional soft actuators using dielectric elastomers between electrodes are limited in converting deformation into practical mechanical work, failing to realize actions like jumping, throwing, gathering, storing, discharging, catching, tightening, and loosening.

Innovation Solution

An actuator with a flexible electrode and a base electrode covered by an insulation layer, where the flexible electrode deforms towards the base electrode when voltage is applied, utilizing restraining members to support the deformation and convert it into various mechanical actions such as shifting, pressing, or changing volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a dielectric elastomer is held between a pair of electrodes to perform deformation, then the actuator can generate mechanical work through deformation, but it cannot realize various concrete actions such as jumping, throwing, gathering, storing, discharging, catching, tightening, and loosening

Engineering Contradiction:
Improvevariety of actionsVSAvoidstructural complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The flexible electrode is divided into multiple functional regions: a deforming portion that undergoes deformation under voltage, a restraining member that serves as a support point, and other portions that perform specific actions. This segmentation allows each region to have specialized functions, enabling diverse actions while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention utilizes the spatial relationship between the deforming portion and other portions of the flexible electrode to create mechanical work. By allowing the deforming portion to deform in one dimension (towards the base electrode) while restraining it at specific points, the structure converts this deformation into multi-dimensional mechanical actions such as jumping, gathering, and tightening.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the flexible electrode deforms towards the base electrode when voltage is applied, then mechanical work can be generated, but the deformation cannot be effectively converted into practical mechanical actions

Engineering Contradiction:
Improvemechanical work outputVSAvoidconversion efficiency
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The restraining member acts as an intermediary between the deforming portion and the base electrode. It provides a support point that allows the deforming portion to deform towards the base electrode while converting this deformation into useful mechanical work through the movement of other portions of the flexible electrode.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The flexible electrode itself serves multiple functions: it generates deformation through dielectric elastomer properties, provides structural support through its flexible nature, and performs the actual mechanical work through the movement of its various portions. This self-service approach improves conversion efficiency by eliminating the need for separate conversion mechanisms.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If restraining members are added to support the deforming portion, then various mechanical actions can be realized, but the device structure becomes more complex

Engineering Contradiction:
Improvevariety of mechanical actionsVSAvoidnumber of components
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The restraining member serves multiple functions simultaneously: it acts as a support point for the deforming portion, defines the boundary between deforming and non-deforming regions, and enables the conversion of deformation into various mechanical actions. This multi-functionality reduces the need for additional components while increasing versatility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The invention merges the support function, deformation control function, and mechanical work output function into a single integrated flexible electrode structure with restraining members. This consolidation achieves various mechanical actions without requiring separate components for each function, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables the actuator to perform diverse actions like jumping, throwing, gathering, discharging, catching, and loosening, which conventional soft actuators cannot achieve, by effectively utilizing the deformation of the flexible electrode.

Implementation Method 1

a dielectric elastomer held between a pair of electrodes deforms

Methodology Applied
Scientific EffectDielectric elastomer deformation: Electroactive Polymer

Implementation Method 2

when a voltage is applied between the flexible electrode and the base electrode, the flexible electrode deforms so as to approach the opposing surface

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Data Source

PatentUS11824467B2Actuator
Publication Date: 2023.11.21 TOYOTA JIDOSHA KK
  • US11824467B2 patent drawing
  • US11824467B2 patent drawing
  • US11824467B2 patent drawing

AI summary

An actuator has a flexible electrode that has flexibility and a base electrode of which an opposing surface facing the flexible electrode is covered with an insulation layer, and is configured such that, when a voltage is applied between flexible electrode and the base electrode, the flexible electrode deforms so as to approach the opposing surface. The actuator includes a restraining member that restrains the flexible electrode on the base electrode. The flexible electrode has a deforming portion that deforms when a voltage is applied between the electrodes. The deforming portion deforms in a direction of approaching the opposing surface, with the restraining member serving as a support point.