Flexible Fiber Node Connector for Multi-Fiber Cable Installation

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Solution Overview

Problem

Conventional fiber connectors for multi-fiber cables restrict installation angles, leading to potential bending or kinking of fibers, which can result in damage and loss of optical signal due to their fixed shape and inability to adapt to varying orientations of fiber nodes.

Innovation Solution

A flexible connector design featuring a connector body with a flexible duct that can bend and flex, allowing the connector to be aligned at any angle relative to the fiber node without twisting or kinking the fibers, utilizing a rotating and axially movable configuration to accommodate different orientations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional fixed-shape connector is used, then the connector structure is simple and easy to manufacture, but the connector cannot adapt to varying orientations of fiber nodes, causing bending or kinking of fibers

Engineering Contradiction:
Improveadaptability to varying orientationsVSAvoidconnector structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connector body is designed with flexible segments that allow it to change shape and bend, transforming from a static fixed-structure to a dynamic adaptable-structure. This enables the connector to adjust to different orientations and angles of fiber nodes while maintaining fiber integrity, resolving the contradiction between structural simplicity and adaptability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The connector incorporates flexible ducts and bellows-like structures that can bend and flex without compromising structural integrity. These flexible components allow the connector to adapt to varying orientations of fiber nodes while protecting the fibers from bending or kinking, thus improving adaptability without significantly increasing complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If a fixed-angle connector is used, then the installation process is straightforward, but the fiber cables are subjected to bending forces that can cause damage and signal loss

Engineering Contradiction:
Improvefiber cable integrityVSAvoidinstallation flexibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The flexible connector body can dynamically adjust its shape during installation to accommodate different orientations and angles of fiber nodes. This eliminates the need for forceful installation that would otherwise bend or kink the fibers, thereby improving fiber cable integrity while maintaining ease of operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flexible ducts within the connector allow the fiber cables to pass through without being subjected to bending forces. The flexible structure absorbs and distributes mechanical stresses, protecting the fibers from damage during installation and operation, thus improving reliability without complicating the installation process.

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If the connector body is made rigid for structural stability, then the connector maintains its shape, but it cannot bend or flex to accommodate different installation angles

Engineering Contradiction:
Improvebending capabilityVSAvoidconnector shape stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The connector body is divided into multiple segments or flexible sections that can bend relative to each other. This segmentation allows the connector to change its overall shape and accommodate different installation angles while each individual segment maintains its structural stability and shape integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connector incorporates flexible bellows-like structures and ducts that provide controlled flexibility. These flexible components allow the connector to bend and flex to accommodate different installation angles while maintaining sufficient structural stability to protect the fibers and maintain connections.

Inventive Principle:
Principle #30Flexible shells and thin films

Data Source

PatentUS11493720B2Flexible fiber node connector
Publication Date: 2022.11.08 PPC BROADBAND INC
  • US11493720B2 patent drawing
  • US11493720B2 patent drawing
  • US11493720B2 patent drawing

AI summary

A fiber node connector includes a first duct fitting and a second duct fitting. The first duct fitting is configured to be fixedly coupled with a flexible duct, to couple a nut with the flexible duct, to permit the nut to rotate relative to the flexible duct, and to permit limited relative axial movement between the nut and the flexible duct. The second duct fitting is configured to be axially and rotatably fixed to the flexible duct, to couple a connector body to the flexible duct, to permit the connector body to rotate relative to the flexible duct, and to permit limited relative axial movement between the connector body and the flexible duct.