Flexible Film Voltage Line Layout for Uniform Display Current

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Solution Overview

Problem

Existing display devices face issues with current deviations and concentration of currents due to varying resistances of load resistors, which can lead to ignition or smoke in flexible films.

Innovation Solution

The flexible film design includes first and second voltage lines with specific widths and orientations to minimize current deviations and prevent concentration, using first horizontal voltage lines with greater widths than vertical lines to evenly distribute current across the display panel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If voltage lines are designed with uniform width, then manufacturing is simple, but current deviation occurs due to varying load resistor resistances

Engineering Contradiction:
Improvecurrent distribution stabilityVSAvoidvoltage line structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage lines are designed with non-uniform widths where specific segments have different widths to compensate for varying load resistor resistances. This local variation in geometry creates corresponding resistance variations in the voltage lines that balance the overall current distribution, ensuring stable current flow to display elements with different load characteristics.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention changes the geometric parameter (width) of the voltage lines to adjust their electrical resistance. By varying the width of different voltage line segments, the resistance of each segment is adjusted to compensate for load resistor variations, thereby maintaining stable current distribution across the display panel.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If voltage lines have narrow widths, then area is reduced, but current concentration occurs leading to ignition or smoke

Engineering Contradiction:
Improvecurrent concentration preventionVSAvoidvoltage line area
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The voltage lines incorporate wider segments at critical locations where current concentration could occur, while maintaining narrower widths in other areas. This localized width increase reduces current density and prevents overheating or ignition without unnecessarily increasing the total area of the voltage line structure.

Inventive Principle:
Principle #3Local quality

3Reliability

If horizontal voltage lines have greater width than vertical lines, then current distribution is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecurrent distribution uniformityVSAvoidline width control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention establishes specific width relationships between horizontal and vertical voltage line segments, where horizontal segments have greater width to provide lower resistance paths for current distribution. These width parameters are optimized to achieve uniform current distribution while remaining within achievable manufacturing tolerances.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12438096B2Flexible film and display device including the same
Publication Date: 2025.10.07 SAMSUNG DISPLAY CO LTD
  • US12438096B2 patent drawing
  • US12438096B2 patent drawing
  • US12438096B2 patent drawing

AI summary

A flexible film includes first input pad parts and second input pad parts, first output pad parts corresponding to the first input pad parts and second output pad parts corresponding to the second input pad parts, a first voltage line supplying a first voltage received from the first input pad parts to the first output pad parts, and a second voltage line supplying a second voltage received from the second input pad parts and the second voltage being lower than the first voltage to the second output pad parts. The first voltage line includes first vertical voltage lines electrically connected between the first input pad parts and the first output pad parts, and first horizontal voltage lines electrically connecting adjacent first vertical voltage lines of the first vertical voltage lines to each other.