Flexible Film Sensor for ECG Monitoring

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Solution Overview

Problem

Existing heart rate monitors face challenges in achieving high-quality electrocardiogram measurements due to the need for tight skin contact and adequate moisture, leading to user discomfort and increased malfunctions.

Innovation Solution

A sensor system integrated into a garment using a flexible film structure with an insulation layer and electric conductor layers, allowing for decentralized placement of the transmitter unit and reducing the pressing sensation on the user's body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the transmitter belt is tightly placed around the chest to ensure high-quality electric contact, then the measurement precision is improved, but the ease of operation deteriorates due to user discomfort

Engineering Contradiction:
ImproveECG measurement qualityVSAvoiduser comfort
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent employs a flexible film structure as the transmitter belt, which combines flexibility with sufficient surface area to maintain effective electric contact without requiring tight placement. The flexible film can conform to the user's body contours while distributing the contact pressure over a larger area, reducing localized discomfort and enabling easier wear.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The transmitter belt is constructed as a composite structure comprising an insulating base layer and a conductive layer. This composite design allows the belt to maintain electrical conductivity for ECG measurement while the insulating base layer provides flexibility and comfort against the skin, resolving the contradiction between measurement quality and user comfort.

Inventive Principle:
Principle #40Composite materials

2Measurement precision

If adequate moisture is provided between the transmitter belt and skin to ensure tightness and positioning, then the measurement precision is improved, but the device complexity increases

Engineering Contradiction:
Improveelectric contact qualityVSAvoidmoisture management system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The flexible film structure inherently provides the necessary moisture management through its material properties and surface characteristics, eliminating the need for separate moisture application systems. The film's flexibility allows it to conform to skin contours, maintaining consistent contact pressure and electrical conductivity without additional complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

3Measurement precision

If the transmitter belt is precisely positioned on the chest to ensure accurate measurement location, then the measurement precision is improved, but the ease of operation deteriorates

Engineering Contradiction:
Improvepositioning accuracyVSAvoidpositioning difficulty
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The flexible film's ability to conform to body contours enables automatic adaptation to the user's chest shape, maintaining precise positioning without requiring manual adjustment or rigid structural constraints. The flexibility allows the film to self-position and self-adjust to the correct measurement location.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The transmitter belt transitions from a rigid structure requiring static precise positioning to a flexible dynamic structure that automatically adapts to the user's body movements and contours, maintaining measurement accuracy while significantly improving ease of wear and positioning.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible film structure enables reliable heart rate monitoring with minimal discomfort and allows for the decentralization of the transmitter unit, improving the ease of use and reducing malfunctions by maintaining effective skin contact without the need for tight fitting.

Implementation Method 1

at least one electric conductor layer formed on top of the first insulation layer and comprising an electrode area, which is configured to establish an electric contact with the surface of the user's skin and to generate as output an electric signal proportional to a momentary value of the electrocardiogram

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS7680523B2Sensor system, garment and heart rate monitor
Publication Date: 2010.03.16 POLAR ELECTRO
  • US7680523B2 patent drawing
  • US7680523B2 patent drawing
  • US7680523B2 patent drawing

AI summary

The invention relates to a sensor system, a garment and a heart rate monitor. The sensor system comprises at least one flexible film structure comprising: a first insulation layer and at least one electric conductor layer formed on top of the first insulation layer and comprising an electrode area, which is configured to establish an electric contact with the surface of the user's skin and to generate as output an electric signal proportional to a momentary value of the electrocardiogram.