Flexible Guide Sheet Lighting for High-Resolution Vehicle Exteriors

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Solution Overview

Problem

Existing exterior vehicle lighting technologies are expensive, sensitive to environmental conditions, and inefficient, making them unsuitable for displaying high-resolution light patterns on non-flat surfaces with complex integration needs.

Innovation Solution

A luminous module comprising flexible guide sheets that reflect light according to etched patterns, combined with light injection elements and sources, and optionally a protective layer, allowing for robust, energy-efficient, and flexible display on non-flat surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If LCD screens are used to display light patterns with high resolution, then the display quality is improved, but the sensitivity to environmental conditions and cost increase

Engineering Contradiction:
Improvedisplay resolutionVSAvoidsensitivity to environmental conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent uses a light guide sheet with etched patterns that copies the light distribution pattern from the light source, creating a high-resolution display without using fragile LCD screens. The etched pattern on the light guide sheet replicates the desired light pattern, providing both high resolution and environmental robustness.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces expensive LCD screens with a simpler, more durable light guide sheet structure. The light guide sheet is a passive optical element that is inexpensive to manufacture and highly resistant to environmental conditions, effectively using a simpler substitute to resolve the contradiction.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Strength

If rigid lighting structures are used to maintain structural integrity, then the strength is improved, but the ability to integrate on non-flat surfaces deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidintegration on non-flat surfaces
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent employs a flexible light guide sheet that can conform to non-flat surfaces while maintaining its optical function. The thin film structure allows the lighting module to adapt to complex vehicle body contours, resolving the contradiction between structural integrity and adaptability to non-flat surfaces.

Inventive Principle:
Principle #30Flexible shells and thin films

3Area of stationary object

If multiple light sources are used to illuminate large surface areas, then the illumination coverage is improved, but the energy consumption increases

Engineering Contradiction:
Improveillumination coverageVSAvoidenergy consumption
Core Design Contradiction:
Area of stationary objectVSUse of energy by moving object

Solution Approach 1:

The patent merges multiple light sources into a single integrated light guide sheet system. The light guide sheet distributes light from one or few sources across a large surface area through its etched pattern, achieving wide illumination coverage while minimizing the number of light sources and overall energy consumption.

Inventive Principle:
Principle #5Merging (Combining)

4Loss of information

If complex lighting patterns are displayed to convey information, then the information transmission capability is improved, but the device complexity increases

Engineering Contradiction:
Improveinformation transmission capabilityVSAvoidluminous module complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent pre-etches the desired light patterns directly into the light guide sheet during manufacturing. This preliminary action embeds the information transmission capability into the structure itself, allowing complex patterns to be displayed without requiring complex control systems or multiple components during operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high-resolution, flexible, and cost-effective display of light patterns on exterior vehicle surfaces, with mechanical protection and UV resistance, while reducing energy consumption and facilitating integration on complex shapes.

Implementation Method 1

each flexible guide sheet of the assembly being adapted to receive light rays via at least one edge of said flexible guide sheet and to reflect the light rays in a direction substantially normal to a surface of the flexible guide sheet according to at least one pattern etched in said flexible guide sheet

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

at least one light injection element adapted to receive light and to distribute the light in the assembly of at least one flexible guide sheet

Methodology Applied
Scientific EffectLight distribution:

Data Source

PatentUS20250341297A1Exterior device for a motor vehicle having a lighting module with a flexible guide sheet
Publication Date: 2025.11.06 VALEO VISION SA
  • US20250341297A1 patent drawing
  • US20250341297A1 patent drawing
  • US20250341297A1 patent drawing

AI summary

The invention relates to an exterior device for a motor vehicle. The device includes an outer surface on which a luminous module is arranged. The luminous module includes an assembly of at least one flexible guide sheet, each flexible guide sheet of the assembly being suitable for receiving light rays at least one edge of the flexible guide sheet and for reflecting the light rays in a direction substantially normal to a surface of the flexible guide sheet according to at least one pattern etched in the flexible guide sheet. The luminous module also includes at least one light injection element suitable for receiving light and distributing the light in the assembly of flexible guide sheets and at least one light source suitable for injecting light into the light injection element.