Flexible Headrest Assembly With Non-Skid Facial Support

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Solution Overview

Problem

Existing massage devices lack a headrest assembly that provides optimal comfort, adjustability, and light weight while effectively supporting the face and head during massage, with existing solutions often being bulky and not conforming well to individual facial shapes.

Innovation Solution

A headrest assembly featuring a resilient subassembly with a stretchable bottom section and a non-stretchable outer covering, coupled to a support frame that includes adjustable and removable components, allowing for better conformity to the user's face and improved attachment to the massage device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If existing headrest designs are used, then structural strength is maintained, but comfort and conformity to facial shapes deteriorates

Engineering Contradiction:
ImprovecomfortVSAvoidconformity to facial shapes
Core Design Contradiction:
Ease of operationVSShape

Solution Approach 1:

The patent applies a flexible outer covering made of stretchable material that conforms to the user's facial shape while maintaining structural integrity. This flexible shell allows the headrest to adapt to individual facial contours, resolving the contradiction between maintaining structural strength and achieving comfort through conformity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent utilizes materials with varying degrees of stretchability and resilience, changing the physical parameters of the headrest components. The outer covering is made stretchable to conform to faces, while the resilient assembly provides varying resistance to maintain support, thus improving comfort without sacrificing structural strength.

Inventive Principle:
Principle #35Parameter changes

2Strength

If existing headrest designs are used, then structural strength is maintained, but weight increases

Engineering Contradiction:
Improvestructural strengthVSAvoidweight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The patent employs composite material construction combining stretchable fabric outer coverings with resilient foam or spring assemblies. This composite approach provides the necessary structural strength and support while keeping the overall weight lower than traditional solid construction methods, as the resilient assembly distributes loads efficiently.

Inventive Principle:
Principle #40Composite materials

3Adaptability or versatility

If existing headrest designs are used, then basic support function is provided, but adjustability and ease of attachment deteriorates

Engineering Contradiction:
ImproveadjustabilityVSAvoidease of attachment
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent divides the headrest into separable components including an outer covering, resilient assembly, and attachment mechanisms. This segmentation allows for easy attachment and detachment of the outer covering and adjustment of the resilient assembly to accommodate different users and preferences, improving both adjustability and ease of attachment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates adjustable and removable components that allow the headrest to dynamically adapt to different users. The outer covering can be removed and replaced, and the resilient assembly can be adjusted in firmness and positioning, enabling the headrest to change its characteristics based on user needs while maintaining simple attachment procedures.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The headrest assembly provides enhanced comfort and support, adjusts to individual facial shapes, and is lighter and more compact than prior art, ensuring improved massage experience by securely and comfortably supporting the face and head.

Implementation Method 1

the stretchable material allows headrest assembly to better conform to the face of the user

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

a resilient assembly that supports the face of the user

Methodology Applied
Scientific EffectResilience: Elastic Recovery

Implementation Method 3

the bottom section can couple the resilient subassembly to the rest of the headrest assembly in a nonskid fashion

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS7636968B2Flexible headrest assembly with non-skid contact for a massage device
Publication Date: 2009.12.29 EARTHLITE LLC
  • US7636968B2 patent drawing
  • US7636968B2 patent drawing
  • US7636968B2 patent drawing

AI summary

A headrest assembly (212) for supporting a face of a user (16) of a massage device (10) includes a support frame (226) and a resilient assembly (220). The support frame (226) is coupled to the massage device (10). The resilient assembly (220) supports the face of the user (16). The resilient assembly including a resilient subassembly (258) having an interior resilient region (472) and an outer covering (474) that surrounds and protects the interior resilient region (472). The outer covering (474) can include a bottom section (474C) that is made of a stretchable material. The bottom section (474C) can couple the resilient subassembly (258) to the rest of the headrest assembly (12) in a nonskid fashion.