Flexible IRS Board Layout for Low-Cost Millimeter-Wave Beamforming

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Solution Overview

Problem

Ultra high frequency band communication faces challenges such as high path loss, limited range, and high manufacturing and installation costs due to the complexity and cost of existing intelligent reflecting surface (IRS) technologies, particularly in commercializing millimeter wave and terahertz wave communications.

Innovation Solution

A reflective intelligent reflecting surface (IRS) flexible board using ultra-light, flexible, and low-cost printing technology, featuring a flexible film with unit cells comprising ICs, line patterns, and symmetric antenna patterns printed with conductive and functional ink, allowing for phase-adjustment of RF signals and easy installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing IRS technology is used to recover path loss in ultra high band communication, then communication performance is improved, but manufacturing cost and installation difficulty significantly increase

Engineering Contradiction:
Improvecommunication performanceVSAvoidmanufacturing cost and installation difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a flexible substrate instead of rigid PCB boards to manufacture IRS panels. This allows the IRS to be bent and conform to various wall surfaces, significantly easing installation difficulty while maintaining the same unit cell configuration and communication performance. The flexible film carries all passive elements and interconnections, enabling the system to adapt to different deployment scenarios without increasing manufacturing complexity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The IRS panel is divided into multiple unit cells, each containing passive elements (PIN diodes, capacitors, inductors) that can be independently controlled. This segmentation allows for modular manufacturing where each unit cell can be fabricated separately and then assembled into larger panels, reducing overall manufacturing cost and simplifying installation by allowing panels to be divided and distributed across different locations.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If large-area IRS is deployed to overcome path loss, then communication coverage is improved, but installation on wall surfaces becomes difficult and aesthetics are harmed

Engineering Contradiction:
ImproveIRS areaVSAvoidinstallation ease and aesthetics
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

By using flexible substrates, the IRS panels can be bent and conform to wall surfaces, allowing large-area deployment without creating rigid, visually obtrusive structures. The flexibility enables the IRS to be installed on curved or irregular surfaces, maintaining aesthetics while achieving the necessary aperture area for path loss compensation in ultra high band communication.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If multiple IRSs are installed to form radio paths, then communication reliability is improved, but total cost significantly increases

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidtotal cost
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The IRS system is segmented into multiple independently controllable unit cells across multiple panels. Each unit cell contains passive elements that can be individually addressed and controlled, allowing a single IRS infrastructure to create multiple radio paths through software-controlled beamforming. This eliminates the need for deploying multiple complete IRS systems, significantly reducing total cost while maintaining the ability to form multiple communication paths for enhanced reliability.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables cost-effective and aesthetically versatile implementation of IRS units, reducing complexity and power consumption while enhancing beamforming capabilities, thus overcoming the limitations of existing IRS technologies in ultra high frequency band communications.

Implementation Method 1

beamforming which reflects an electromagnetic wave in a desired direction is possible by converting a phase of the electromagnetic wave incident in each unit cell

Methodology Applied
Scientific EffectPhase adjustment of electromagnetic waves:

Implementation Method 2

reflects an electromagnetic wave in a desired direction

Methodology Applied
Scientific EffectElectromagnetic wave reflection: Reflection

Data Source

PatentUS11757199B2Reflective intelligent reflecting surface flexible board
Publication Date: 2023.09.12 RES & BUSINESS FOUND SUNGKYUNKWAN UNIV
  • US11757199B2 patent drawing
  • US11757199B2 patent drawing
  • US11757199B2 patent drawing

AI summary

Provided is a reflective intelligent reflecting surface (IRS) flexible board, which includes: a flexible film; and a plurality of unit cells formed on the flexible film, in which each of the plurality of unit cells includes an IC for adjusting a reflection phase, a line pattern for driving the IC, and first and second antenna patterns formed symmetrically to each other based on the IC or the line pattern.