Flexible Layered Sheet With Non-Continuous Seams For Irrigation

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Solution Overview

Problem

Existing vegetative wall systems face challenges in efficient water sharing and irrigation, leading to increased water usage and potential stunting of plant growth due to sealed pockets between layers.

Innovation Solution

A flexible layered fabric sheeting system with a porous front layer and a pre-seeded substrate layer, attached by non-continuous seams that allow water and nutrients to pass through, enabling efficient irrigation and root growth, and featuring an optional backing layer for easy installation and biodegradability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If continuous seams are used to attach layers together, then structural integrity is improved, but water flow is blocked and irrigation efficiency deteriorates

Engineering Contradiction:
Improvestructural integrityVSAvoidwater usage
Core Design Contradiction:
StrengthVSQuantity of substance

Solution Approach 1:

The continuous seam is segmented into non-continuous sections with gaps between stitches or welds. This segmentation allows water to pass through the seam while maintaining structural attachment between layers, resolving the contradiction by providing both structural integrity and irrigation efficiency simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different properties are applied to different parts of the seam: the stitched portions provide structural attachment while the gaps between stitches provide water permeability. This local differentiation of properties allows the seam to simultaneously achieve structural integrity and water flow capability.

Inventive Principle:
Principle #3Local quality

2Productivity

If rapid water flow through the sheet is desired for efficient irrigation, then irrigation efficiency is improved, but uniform water distribution and plant growth deteriorate

Engineering Contradiction:
Improveirrigation efficiencyVSAvoiduniform water distribution
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The seam structure dynamically balances water flow speed and distribution: the gaps allow sufficient water flow for irrigation efficiency while the stitched sections create subtle flow resistance that promotes uniform distribution. The system self-regulates water flow characteristics without external control.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If sealed pockets are created between layers, then structural stability is improved, but plant growth is stunted due to poor water and nutrient distribution

Engineering Contradiction:
Improvestructural stabilityVSAvoidplant growth
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The sealed pocket is segmented by non-continuous seams that create localized attachment points while maintaining overall structural stability. The gaps in the seams allow water and nutrient penetration throughout the pocket structure, ensuring plant growth while preserving structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The seam structure functions as a porous medium, allowing water and nutrients to pass through while maintaining structural attachment. The gaps between stitches create a porous pathway system that enables substance transfer without compromising the structural stability of the layered construction.

Inventive Principle:
Principle #31Porous materials

4Quantity of substance

If non-continuous seams are used to allow water flow, then irrigation efficiency is improved, but structural strength may be reduced

Engineering Contradiction:
Improvewater flowVSAvoidseam strength
Core Design Contradiction:
Quantity of substanceVSStrength

Solution Approach 1:

The seam provides partial attachment rather than complete continuous bonding. The stitched sections provide sufficient local strength to maintain layer alignment and structural integrity, while the gaps provide water flow pathways. The partial action of stitching at intervals achieves both structural and irrigation requirements.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system promotes uniform water and nutrient distribution, reduces water flow, and supports healthy plant growth while being lightweight, versatile, and environmentally friendly, with potential for acoustic attenuation and aesthetic benefits.

Implementation Method 1

the non-continuous seams enable water to exit the layered fabric sheet at its lower edge

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 2

the non-continuous seams further serve to slow water flow through the sheet in a direction from the upper to the lower edge

Methodology Applied
Scientific EffectFriction: Friction

Implementation Method 3

a porous front layer and a pre-seeded substrate layer for supporting root growth

Methodology Applied
Scientific EffectPorosity: Porosity

Data Source

PatentUS11350577B2Flexible layered sheet
Publication Date: 2022.06.07 DESIGNLAW
  • US11350577B2 patent drawing
  • US11350577B2 patent drawing
  • US11350577B2 patent drawing

AI summary

A flexible layered fabric sheet comprising a porous front layer and a pre-seeded substrate layer, where the seeds are in-between the two layers (rather than at the back of the substrate layer), for supporting root growth, the two layers together having an upper and lower edge and being attached together with one or more non-continuous seams between the upper and lower edges, which seams have a component of direction parallel to the upper and/or lower edge, and wherein the non-continuous seams enable water to exit the layered fabric sheet at its lower edge, and the non-continuous seams further serve to slow water flow through the water sheet. The seams also serve to keep the two layers from separating which would hamper the penetration of the sapling through the front porous layer, and thus stunt growth.