Flexible Liquid Crystal Phase Shifter for Curved Surfaces

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Solution Overview

Problem

Existing liquid crystal phase shifting devices have high rigidity, limiting their ability to achieve curved surfaces and restricting their applications due to excessive thickness and weight.

Innovation Solution

A liquid crystal phase shifting device composed of two flexible substrates with a microstrip line and an electrode layer, where solid-state liquid crystals are sandwiched between them, allowing for bending and reduced volume, weight, and improved alignment uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If a conventional liquid crystal phase shifting device structure is used, then the device structure is simple and easy to manufacture, but the rigidity is high making it difficult to achieve curved surfaces

Engineering Contradiction:
Improvecurved surface capabilityVSAvoidrigidity
Core Design Contradiction:
ShapeVSStrength

Solution Approach 1:

The patent applies flexible substrates (first flexible substrate and second flexible substrate) to replace conventional rigid substrates in the liquid crystal phase shifting device. This allows the device to be bent and shaped into curved surfaces while maintaining its structural integrity and functionality. The flexible substrates enable the device to conform to curved mounting surfaces without requiring high rigidity.

Inventive Principle:
Principle #30Flexible shells and thin films

2Weight of moving object

If conventional substrates are used, then the device structure is stable, but the thickness and weight are excessive restricting applications

Engineering Contradiction:
ImproveweightVSAvoidstructural stability
Core Design Contradiction:
Weight of moving objectVSStability of the object's composition

Solution Approach 1:

The flexible substrates used in this invention are inherently thin-film structures that provide sufficient structural stability for the liquid crystal phase shifting device while being extremely lightweight. These thin flexible substrates maintain the necessary mechanical stability to hold the microstrip line, electrode layer, and solid-state liquid crystal in place, while dramatically reducing the overall weight and thickness of the device compared to conventional rigid substrate approaches.

Inventive Principle:
Principle #30Flexible shells and thin films

3Volume of moving object

If the device is made flexible and thin, then the volume and weight are reduced, but the alignment uniformity may be affected

Engineering Contradiction:
ImprovevolumeVSAvoidalignment uniformity
Core Design Contradiction:
Volume of moving objectVSManufacturing precision

Solution Approach 1:

The patent employs solid-state liquid crystal material instead of conventional liquid crystal, which maintains its ordered molecular structure and alignment properties even in thin flexible configurations. The solid-state liquid crystal fills the space between the flexible substrates and maintains uniform alignment across the device area, ensuring consistent phase shifting performance throughout the entire device volume.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The flexible design enables better curved surface applications, reduces thickness and weight, and enhances phase shifting accuracy by allowing the device to be folded and bonded to curved surfaces, thereby increasing its applicability.

Implementation Method 1

solid-state liquid crystal arranged between the microstrip line and the electrode layer

Methodology Applied
Scientific EffectLiquid crystal phase shifting: Liquid Crystals

Implementation Method 2

a device for adjusting a phase of a wave, a phase shifter has been widely applied

Methodology Applied
Scientific EffectElectromagnetic wave phase modulation: Phase Modulation

Data Source

PatentUS11245165B2Liquid crystal phase shifting device, manufacturing method therefor, liquid crystal phase shifter, and antenna
Publication Date: 2022.02.08 CHENGDU TIANMA MICROELECTRONICS
  • US11245165B2 patent drawing
  • US11245165B2 patent drawing
  • US11245165B2 patent drawing

AI summary

The present disclosure provides a liquid crystal phase shifting device, a manufacturing method for the liquid crystal phase shifting device, a liquid crystal phase shifter, and an antenna, aiming to achieve the better curved surface applications of the liquid crystal phase shifting device and thus increases the applications. The liquid crystal phase shifting device includes: a first flexible substrate and a second flexible substrate that are opposite to each other; a microstrip line arranged on a side of the first flexible substrate facing towards the second flexible substrate; an electrode layer arranged on a side of the second flexible substrate facing towards the first flexible substrate; and solid-state liquid crystal arranged between the microstrip line and the electrode layer. The liquid crystal phase shifting device is used for performing phase shifting on a microwave signal.